Campaign 04E-094

Certain fuel shut-off valves used as replacement equipment, p/nos 61338-02, 62169-02a, 61338-94d, and 62169-95c for use on certain 2005 carbureted…

View NHTSA filingAll Harley-Davidson campaigns
Defect summary

CERTAIN FUEL SHUT-OFF VALVES USED AS REPLACEMENT EQUIPMENT, P/NOS 61338-02, 62169-02A, 61338-94D, AND 62169-95C FOR USE ON CERTAIN 2005 CARBURETED SPORTSTERS, DYNA, SOFTAIL, AND TOURING MODEL MOTORCYCLES. THESE VALVES MAY HAVE BEEN PRODUCED WITH THE FUNCTIONALITY OF THE 'ON' POSITION AND THE 'RESERVE' POSITION OF THE VALVE MAY HAVE BEEN REVERSED.

Consequence

IF THE BIKE WERE OPERATING WITH THE VALVE IN THE 'ON' POSITION, THE BIKE COULD RUN OUT OF FUEL, THE EXPECTED FUEL RESERVE WILL NOT BE AVAILABLE. THIS COULD LEAD TO THE DRIVER RUNNING OUT OF GAS WITHOUT WARNING, INCREASING THE RISK OF A CRASH.

Remedy

DEALERS WILL INSPECT THE FUEL VALVE AND REPLACE IT, IF NECESSARY. THE RECALL BEGAN JANUARY 27, 2005. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4080. IF YOU HAVE HAD OR INSTALLED A REPLACEMENT FUEL SHUT-OFF VALVE IN YOUR MOTORCYCLE, PLEASE TAKE YOUR VEHICLE TO YOUR DEALER TO HAVE THE VALVE INSPECTED FOR PROPER OPERATION AS SOON AS POSSIBLE.

Notes

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-327-4236.

Source: NHTSA ODI recalls file, campaign 04E094000. Text as published by NHTSA.
Vehicles covered

8 product lines are covered

Vehicles covered by campaign 04E-094
MakeModelModel years
Harley-Davidson61338-02Year not stated
Harley-Davidson61338-94-DYear not stated
Harley-Davidson62169-02AYear not stated
Harley-Davidson62169-95CYear not stated
Harley-DavidsonDyna2005
Harley-DavidsonSoftail2005
Harley-DavidsonSportster2005
Harley-DavidsonTouring2005
Source: NHTSA ODI recalls and complaints files. Equipment, tire and child-seat campaigns list products, not vehicles.