Defect summary
FATIGUE CRACKS CAN DEVELOP IN THE SOLDER JOINT BETWEEN THE FUEL RETURN TUBE AND THE FUEL PUMP SENDING UNIT LOCATED AT THE TOP OF THE FUEL TANK.
Consequence
SHOULD A CRACK DEVELOP, FUEL VAPOR CAN ESCAPE FROM THETANK WHEN THE TANK IS FULL, AND A SMALL AMOUNT OF FUEL CAN LEAK FROM THE CRACK.FUEL LEAKS CAN RESULT IN FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.
Remedy
INSTALL A NEW FUEL PUMP SENDING ASSEMBLY.
Notes
SYSTEM: FUEL SYSTEM.VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH FUEL PUMP SENDINGASSEMBLIES PRODUCED BY FORD ELECTRICAL AND FUEL HANDLING DIVISION (FEHD).
Source: NHTSA ODI recalls file, campaign 92V117000. Text as published by NHTSA.