2016 Hyundai Tucson

1,620 complaints on file, page 1 of 81.

1. Filed Sep 28, 2026Failure Sep 11, 2026120,000 milesSaint Rose, LAService brakesFire

   The contact owns a 2016 Hyundai Tucson. The contact stated that while driving at an undisclosed speed, the vehicle experienced issues with the brakes on the driver's side. The vehicle was taken to both an independent mechanic and a dealer, where technicians from both locations diagnosed a brake system issue. Later, while driving at approximately 15 MPH, the contact noticed a yanking sensation before the vehicle began slowing down on its own. The contact drove the vehicle back to her residence, where she noticed a burning smell. Once stopped, she observed smoke and discovered that the brake caliper had caught on fire. The contact extinguished the fire herself using a garden hose, and the vehicle was subsequently towed to the dealer. The contact noted that weeks prior to this incident, the vehicle's brakes suddenly locked up on their own with no warning while driving at an undisclosed speed. The contact stated occasionally there was burning odor with smoke but could not tell where it was coming from. The dealer has confirmed that the ABS breaks need to be replaced. The contact stated the calipers were replaced twice before, now that the brakes had caught fire they recommend the ABS module to be replaced. The vehicle was not repaired. The failure mileage was 120,000.

   NHTSA complaint 11767565
2. Filed Sep 22, 2026Failure Sep 11, 2026St Rose, LAElectrical system, Service brakes, WheelsFire

   Caliber / Breaks sticking after changing them, Car stopped in the middle of traffic after they locked up. Changed them again Brought to Hyundai dealership I was told Caliber needed changing . It was changed Caliber caught fire while driving Now Hyundai says the ABS system has to be replaced

   NHTSA complaint 11766204
3. Filed Sep 21, 2026Failure Sep 10, 2026Ocean Springs, MSPower train

   Component: Power Train / Automatic Transmission / ActuatorsDescription: My 2016 Hyundai Tucson (1.6L Turbo 7-speed DCT) suffered a catastrophic transmission assembly failure that caused a sudden and dangerous loss of forward motive power while driving. The vehicle completely refused to engage forward gears, creating an immediate traffic hazard.A certified Hyundai dealership diagnosed the vehicle and pulled fault codes P073F73, P073F77 (Unable to Engage Gear 1), and P092177 (Gear Shift Forward Actuator Circuit Performance). These codes explicitly confirm a total mechanical and electrical failure of the transmission shift actuators.This failure mirrors the exact safety risks and clutch-slippage/engagement defects outlined in federal Safety Recall Campaign 149 (NHTSA Campaign Number 16V574000). Hyundai Corporate refused to provide any goodwill coverage, citing that the vehicle is out of its standard warranty period. However, the failure of these actuators is a direct consequence of the known, recurring manufacturing defect that prompted the initial federal safety recall. The vehicle remains an unresolved safety hazard.

   NHTSA complaint 11765922
4. Filed Sep 9, 2026Failure Aug 26, 2026Rio Rancho, NMElectrical system, Engine

   The vehicle unexpectedly entered 'Limp Mode' due to engine tracking code P1326. The vehicle severely restricts engine power and RPMs while driving on public roads, preventing normal acceleration. This creates a severe safety hazard as the vehicle cannot safely merge into oncoming traffic, accelerate away from intersections, or maintain basic road speeds, putting me at a high risk of being rear-ended.The fault is under Hyundai Theta II Txxm. I have been given the runaround by both hyunday corporate and the local dealer.

   NHTSA complaint 11763199
5. Filed Aug 15, 2026Failure Jul 1, 2026Newport, RIElectrical system, Exterior lighting

   This problem was observed about 1 month ago: While driving and headlights set on AUTO, during the day, and the light switch NOT on, the dashboard would indicate the lights were ON, for just a second or two, and would go off. At night with the headlights set on AUTO and the headlights ON, while driving, the headlights go OFF and ON briefly (1-3 seconds) causing a dangerous situation as visibility of road is lost. This condition was initially observed at night, after using the turn signals (left/right), but is now happening with greater frequency while driving without using turn signals. I Will schedule a visit with dealership to report/confirm problem.

   NHTSA complaint 11757119
6. Filed Aug 3, 2026Failure Jul 17, 2026Mount Juliet, TNBody

   Door latch issue. Driver's side door has to be pulled multiple times after unlocking to open from the exterior. Passenger side door latch has become completely inoperable and does not open from the interior or exterior now. To have multiple doors fail at the same time seems like a true design failure / flaw and an inoperable door a true safety hazard.

   NHTSA complaint 11754445
7. Filed Jul 28, 2026Failure Jul 22, 2026Lehigh Acres, FLEngine, Power train

   While stopped at a traffic light, the engine began producing a loud metallic clattering and clanking sound, consistent with connecting rod bearing failure (rod knock). There was no prior warning light or indication of this specific failure. When the light changed, the vehicle would not accelerate normally, leaving me stalled in a lane of moving traffic. I was forced to make an emergency turn to get the vehicle out of the way of oncoming and crossing traffic. The engine would not hold an idle afterward and has not run since. The vehicle was towed to a Hyundai dealership, where a service department employee stated by phone that this 1.6L turbocharged engine family has a known, documented history of severe factory defects affecting the connecting rod bearings.

   NHTSA complaint 11753197
8. Filed Jul 23, 2026Failure Jul 14, 2026Winfield, WVElectrical system, Warnings, Warning

   All the warning lights in the day lit up. Brake, LDWS, AEB, outside air temperature won’t read and the a/c blows hot. $486 to diagnose at dealer and they state that it’s an electrical issue due to a bad vacuum pump. I can’t get an answer as to whether the vacuum pump safety campaign was completed or not. Dealer wants $1500 to replace.

   NHTSA complaint 11752545
9. Filed Jul 12, 2026Failure Jun 1, 2026Indian Trail, NCEngine

   The engine is failing at 128,000 miles. The car is burning so much oil that it is impossible to drive more than 500 miles without the oil running dry. The problem has been inspected by the Hyundai dealership nearest me. The vehicle notified me of the oil issue by illuminating the oil light. The issue started after the turbo failed at 127,000 miles. The turbo was replaced at a cost $3,500 and immediately afterwards the vehicle which previously did not burn oil now does. It doesn't just burn oil it consumes it like a black hole.

   NHTSA complaint 11749884
10. Filed Jul 1, 2026Failure Oct 30, 2025pottstown, PAEngine, Power train

    While driving, the vehicle experienced a sudden and severe loss of motive power accompanied by a loud, catastrophic internal knocking sound from the engine compartment. The vehicle was towed to an authorized Hyundai dealership (Piazza Hyundai of Limerick), where a certified diagnostic technician confirmed a severe internal connecting rod bearing failure (rod knock). This sudden engine failure creates a significant highway safety hazard due to the immediate loss of acceleration and power steering/brake assistance if the engine completely seizes while operational. Hyundai has issued widespread safety recalls and a 15-year/150,000-mile extended warranty (TXXM) for this exact failure mode in other engine displacements (such as the 2.0L Nu GDI), yet they have excluded the 1.6L Turbo engine from identical coverage despite it suffering from the exact same manufacturing defect and presenting the same public safety risk.

    NHTSA complaint 11747780
11. Filed Jun 29, 2026Failure Apr 2, 2026Charlotte, NCBody

    All the door locks and actuators/latches are failing. Hyundai claims there is no recall for it, and the price for one door repair is $1384... This is a safety issue since the passenger in the rear seat could not get out in an emergency!

    NHTSA complaint 11747224
12. Filed Jun 29, 2026Failure Feb 11, 202652,000 milesIndian Trail, NCLatches/locks/linkages, Visibility

    The contact owns a 2016 Hyundai Tucson. The contact stated that while the vehicle was parked, the front passenger’s side door failed to unlatch as needed. The front passenger's side window failed to roll up or roll down. The driver's side rear door failed to unlatch or latch as needed. Additionally, the trunk switch failed to operate as needed. The dealer was made aware of the failures but provided no assistance. The contact was informed that the repairs were not covered under recall or warranty. The contact stated that the vehicle was unsafe to operate. The contact feared being locked inside the vehicle and being unable to exit the vehicle. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure. The failure mileage was approximately 52,000.

    NHTSA complaint 11747133
13. Filed Jun 26, 2026Failure Jun 18, 2026119,479 milesLiberty Hill, TXEngine

    The contact owns a 2016 Hyundai Tucson. While the contact’s daughter was driving approximately 55 MPH, the vehicle started to lose motive power. The vehicle failed to restart immediately. The vehicle was started after a while; however, the check engine warning light was illuminated. The vehicle was taken to a Goodyear Service Center to be diagnosed. The contact was informed that the engine had seized and needed to be repaired. The dealer was contacted. The manufacturer was not made aware of the failure. The failure mileage was approximately 119,479.

    NHTSA complaint 11746702
14. Filed Jun 23, 2026Failure May 13, 2026Somerset, KYBody

    Within the last month, the passenger side front door will no longer open from the outside even if the door is unlocked. The driver must lean over to open the passenger door from the inside. Then approximately one week ago, the passenger rear door began to have issues in that it would not open from the outside nor would it open from the inside. This is a known safety issue which puts passengers at risk. A Technical Service Bulletin 21-bd-006h extends the warranty coverage to 10 years/unlimited mileage, however my 2016 Hyundai Tuscon is six (6) months outside of this window. The local Hyundai dealership will not fix under this door latch warranty extension and quoted a cost of $885.00 to remove and replace both latches. I currently have a case opened with Hyundai USA Customer Affairs and am waiting to see if Hyundai will cover the cost of repairs and fix the two door latches. If they do not, I will consider legal remedies.

    NHTSA complaint 11745908
15. Filed Jun 12, 2026Failure Jun 7, 2026Charlotte, NCEngine, Power train, Vehicle speed control

    The vehicle severely shudders, jerks, and hesitates from a stop and while making a turn, during both acceleration and deceleration, making it entirely unsafe to drive. The vehicle has been completely un-driveable for the past 6 days. The check engine light illuminated, and on 4/9/26, the dealer documented a failed transmission judder test and kept the car, issuing a loaner. A temporary software patch failed after two weeks. Upon return, the dealer reported they were unable to recreate the problem, recommended returning when the vehicle demonstrates the problem more frequently, and refused to mechanically repair the dual-clutch transmission under my active original-owner 100,000-mile powertrain warranty, basically instructing me to continue to drive a seriously un-safe vehicle. Most recently, a yellow dashboard warning light illuminated, and the vehicle entered a dangerous 'limp mode,' severely restricting power and struggling to move before the light cleared after cooling down. The vehicle is completely un-driveable and parked.

    NHTSA complaint 11743723
16. Filed Jun 4, 2026Failure Jun 4, 2026Gaston, SCEngine

    Oil consumption engine ticking hesitate to change gears poor acceleration.

    NHTSA complaint 11742112
17. Filed Jun 3, 2026Failure Mar 1, 2026125,000 milesClarksville, TNEngine

    The contact owns a 2016 Hyundai Tucson. The contact stated while driving 50 MPH, the vehicle failed to accelerate as intended and stalled. There was no warning light illuminated. The contact was able to pull over to the side of the road, where the contact restarted the vehicle. The contact drove to his workplace and parted the vehicle. However, the vehicle later failed to start. The vehicle was towed to the dealer it was purchased from, and the contact was informed that the engine had failed. The vehicle was not repaired. The vehicle was then towed to Affordable Towing and Repair, where it was diagnosed that the engine had failed and needed to be replaced. The manufacturer was not contacted. The vehicle was towed to 125,000.

    NHTSA complaint 11741794
18. Filed Jun 1, 2026Failure May 31, 2026Stockton, CABody

    Driver door does not open from the outside. Rear passenger door does not open at all.

    NHTSA complaint 11741203
19. Filed May 26, 2026Failure May 24, 2026Lafayette, COPower train

    Transmission previously replaced after failed Judder test. Transmission is failing again: Last few days the car will accelerate to 15 then it attempts to shift and power drops and pressing the pedal has no response or very little then it changes into what feels like 4th or 5th gear at 20 mph and acceleration is very sluggish and also switching into manual gear control is completely unresponsive. Power drop at 15 mph, the transmission jumping into what feels like 4th or 5th gear at 20 mph, and sluggish acceleration — is consistent with the clutch pack slipping and the TCM essentially giving up on lower gears and defaulting to a higher gear to protect itself. Manual mode being completely unresponsive is a significant red flag — it means the TCM may have entered a limp or failsafe mode where it’s overriding driver input entirely.

    NHTSA complaint 11740054
20. Filed May 23, 2026Failure May 22, 2026Cantrall, ILUnknown or other

    The power window motor and regulator on the drivers side failed to roll up the window. It was raining and made it stessful driving home . The window was stuck down and the rain was soaking the inside of the car. Very distracting while driving.

    NHTSA complaint 11739666