Model year

2020 Kenworth T680

Heavy truck, diesel, 6x4, built in United States. Owner complaints on file from Apr 4, 2020 to Dec 8, 2024.

Recall campaigns covering this model year8487k vehicles or units across those campaigns
Owner complaints82.7 times the median 2020 heavy truck
Severity index0.02020 heavy trucks average 5.7
First 24 months1Complaints in its first two years
Complaints over time

Complaints about the 2020 Kenworth T680 peaked in 2024, with 6 filed

Owner complaints about this model year, by the year they were filed with NHTSA.

024620202021202220232024620252026
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

63% of complaints about the 2020 Kenworth T680 name powertrain

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

Powertrain
5
Brakes
2
Driver assistance
1
Speed control
1
Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

8 recall campaigns cover the 2020 Kenworth T680

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2020 Kenworth T680
CampaignFiledSubjectComponentVehiclesRemedy
24V-145Feb 23, 2024Air tanks have an insufficient volume of air for the brake systemBrakes936Repair or modification
22V-277Apr 25, 2022Dana D-Series axle steer arm fasteners that attach the steering arm to the steering knuckle may failSteering17,641Part replacement
21V00N000Dec 29, 2021Methane detection system will not function if the system loses powerElectrical system1,107Not stated
20V-593Sep 28, 2020Brake systems were manufactured with a standard rear-brake ABS modulator valve instead of a quick release valve, which may exceed the intended…Brakes1,416Part replacement
20V-199Apr 6, 2020In the event that the Anti-lock Brake System (ABS) loses battery and/or ignition power to the controller, the dash warning light for the ABS may…Stability and traction control460,515Software update
19V-340May 1, 2019Mirror glass may detach from the mirror carrier plate due to inadequate adhesionVisibility and wipers3,907Part replacement
19V-275Apr 5, 2019During cold temperatures, the signal from the park brake pressure switch to the transmission controller may be delayed possibly resulting in the…Brakes1,837Part replacement
19V-176Mar 5, 2019Rear axles may not contain oilSuspension93Part replacement
Source: NHTSA ODI recalls file.
Owner complaints

What owners reported about the 2020 Kenworth T680

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

8 complaints on file, page 1 of 1.

  1. Filed Dec 8, 2024Failure Dec 6, 2024Enoree, SCPower train

    Right-hand shift stalk between the shifter and the transmission is causing the vehicle to become disabled while stopped and unable to go from forward to reverse. Also getting SPN 639 pop-up when communication has been lost between the engine control module (ECM) and SAE J1939 data link. The check engine light illuminates, and the ECM immediately logs the fault code. Have to depress brake pedal while stopped & cycle gear selector to get fault to clear to start engine . Message also displayed Transmission Fault Repair Required Find Service Center . Also had new spring clutch replaced in May of 2024. Truck has 525k miles on it .

    NHTSA complaint 11629546
  2. Filed Dec 4, 2024Failure Dec 4, 2024Covington, GAPower train

    The clutch Spring on these trucks have been failing heavily. We have a couple more of these trucks and they all have the same issue. the housing for the clutch springs are cracked or damaged at less than 500,000 miles on a heavy duty truck. These clutches are supposed to last over 1MM miles. Its not a coincidence that every truck we have is failing at the same mileage. These clutches are made defective from the manufacturer. Its also a coincidence that the replacement clutches are not the original design and are of a newer design and brand. THIS is RED FLAGS!!!!

    NHTSA complaint 11628937
  3. Filed Sep 30, 2024Failure Sep 26, 2024Cedar Rapids, IAPower train

    My circumstances are EXACTLY as described in a release 12/19/2019 Tech Service Bulletin A002 I experienced the vibration in my steering wheel that caused me to be suspect that there was something wrong in the drive train. Upon further investigation. I noticed that an oil seal was leaking, and when I dug a little deeper, I noticed gears that were broken and shaved down and then stopped at a Kenworth corporate location upon which they told me that I needed to purchase the entire unit to fix it. I then decided that I was going to add some differential oil and drive at a speed of 45 miles an hour, which did not cause any vibration to Chicago, which was roughly 3 hours away from my location in Michigan upon which I would have more resources at my disposal. It is then that I learned of the technical service bulletin relating to my issue. I then took it to CIT trucks which is where I learned that you do not have to buy the complete unit that. The parts are available to be purchased to fix the issue. They did, however say that they would process the claim on behalf of this technical service bulletin. They advised me that the individual that they got a hold of seem to have an attitude about it and sometimes this happens whereas other times they will get a hold of somebody that will make an exception. Apparently they stated my situation is two months out of warranty from when my tractor was placed into service but it’s original owner. I am not in a position due to other issues that I have experience with the truck since purchasing it in June that I can afford this but more importantly, there is a known issue with the same exact identical problem that I experienced. I need help with my situation they need to be held accountable for what has gone wrong because it is not my fault.

    NHTSA complaint 11617225
  4. Filed Jul 26, 2024Failure May 20, 2024Covington, GAPower train

    The clutch has a loose spring, Fork is damaged. Throwout bearing worn.

    NHTSA complaint 11604756
  5. Filed Jul 26, 2024Failure Jul 23, 2024Covington, GAPower train

    Throw out bearing failed prematurely. Truck only has 491,000 miles and has had a catastrophic failure resulting in a $29,000 repair bill. I have 4 other trucks like this and they are all showing signs of the same thing.

    NHTSA complaint 11604753
  6. Filed Mar 18, 2024Failure Mar 18, 2024Jacksonville, FLUnknown or other

    When driving, the truck will not go into gear. For example, if I am trying to shift gears in the automatic, it will stay in that gear. When traveling down the highway, it stays in a gear. I have to find a safe place to pull over and put it in neutral, then proceed. I have already changed the right hand stalk once before and it didnt go into reverse, that was the reason for changing it. I get codes saying that it needs to ve changed again and it was just recently put on.

    NHTSA complaint 11577946
  7. Filed Oct 28, 2022Failure Oct 27, 2022Yuba city, CAAdaptive cruise control, Warnings, Service brakes

    This truck was breaking automatically, and no one was front of the truck, it was scary, I almost crashed with loaded trailer on my back, it has done it multiple times, and my traction light and stability light is on all the time and adaptive cruise control had turned off completely abs light comes on and off frequently,

    NHTSA complaint 11491361
  8. Filed Apr 4, 2020Failure Mar 22, 202047,000 milesMatthews, NCService brakes, Vehicle speed control

    ON SUNDAY, THE 22ND OF MARCH, I WAS TRAVELING SOUTH ON US HWY 45. THE SKY WAS CLEARING AND THE ROAD WAS DRY. I HAD MY CRUISE SET TO 65 MPH. AS I APPROACHED AN OVERPASS, THE DISTANCE SENSOR ON THE FRONT OF THE TRUCK MISTOOK THE SHADOW OF THE OVERPASS AS A STOPPED VEHICLE. WARNING LIGHTS AND BUZZERS WENT OFF AND THE VEHICLE DID A HARD BRAKE. LUCKILY, THERE WERE NO OTHER VEHICLES AROUND ME. I TOOK IT TO OUR SHOP AND THE SYSTEM WAS CLEANED. FOUR DAYS LATER, THE SENSOR MISTOOK AN OVERHEAD INTERSTATE SIGN FOR A STOPPED VEHICLE. AGAIN, THE WARNING LIGHTS AND BUZZERS AND A HARD BRAKE. KENWORTH TECHS WERE SENT OUT TO OUR SHOP TO MAKE REPAIRS. EVERY ONE OF OUR DRIVERS THAT I HAVE SPOKEN TO HAVE EXPERIENCED THE SAME THING MULTIPLE TIMES. THIS IS DANGEROUS. IF SOMEONE HAD BEEN FOLLOWING ME, THEY WOULD HAVE REAR-ENDED MY TRAILER.

    NHTSA complaint 11320219
Source: NHTSA ODI complaints file.
Investigations

NHTSA has not opened an investigation on this model year

Source: NHTSA ODI investigations file.
Service bulletins

67 manufacturer communications cover this model year

Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall; the 60 most recent are listed.

  • 32-014 Sep 23, 2026 · Service Bulletin/Repair Instructions
    This bulletin, the troubleshooting procedure, and the BMS Troubleshooting Checklist have been updated to show that the Autometer tool test results can be used in place of the Midtronics tool test results for fulfilling service and warranty requirements.
  • P001 Sep 11, 2026 · Service Bulletin/Repair Instructions
    "Kenworth: Dealers should check the chassis list and SIR weekly for VIN changes. 2 chassis added to the chassis list. Peterbilt: Dealers should check the chassis list and SIR weekly for VIN changes. 10 chassis added to the chassis list."
  • E343 Sep 5, 2026 · Service Bulletin/Repair Instructions
    An exhaust manifold slip joint seal kit is now available for EPA 2017-2024 PACCAR MX-13 engines.
  • 43-088 Aug 13, 2026 · Service Bulletin/Repair Instructions
    The procedure has been updated to include additional steps for verifying the software level on the vehicle electronic control unit (VECU2) and digital display (DD). Steps have also been added to the PACCAR Common Rail Injection 2 (PCI2) software verification.
  • 43-088 Jul 21, 2026 · Service Bulletin/Repair Instructions
    This optional software update is now available for chassis equipped with EMY 2021B-2023 PACCAR MX-11 and MX-13 engines. This update provides customers with additional time to service their trucks before a DEF-related derate occurs. The software is being off…
  • 41-029 Jul 18, 2026 · Service Bulletin/Repair Instructions
    Incorrect air filters may be inadvertently installed in certain chassis equipped with under-hood Donaldson air filter housings.
  • E311 Jul 10, 2026 · Service Bulletin/Repair Instructions
    The Condition, Chassis Affected, Service Action, Warranty, and Procedure sections have been updated to include the latest prognostics bulletin verbiage.
  • 43-088 Jul 7, 2026 · Service Bulletin/Repair Instructions
    "The software is not yet available. The bulletin will be updated when more information is available."
  • 26-035 Jul 3, 2026 · Service Bulletin/Repair Instructions
    Updated Eaton's TAIB0885EN Bulletin link.
  • 43-088 Jun 29, 2026 · Service Bulletin/Repair Instructions
    "An optional software update will be available on 07/06/2026 for chassis equipped with EMY 2021B-2023PACCAR MX-11 and MX-13 engines. This update provides customers with additional time to service theirtrucks before a DEF-related derate occurs. The software …
  • E311 Jun 6, 2026 · Service Bulletin/Repair Instructions
    The PACCAR Powertrain Prognostics Webcast video link has been removed. It will be included with updated information at a later date.
  • E311 May 18, 2026 · Service Bulletin/Repair Instructions
    Kenworth - The Warranty section has been updated to include Peterbilt-specific SRT codes for cross-division repair filing.
  • 02-177 May 6, 2026 · Service Bulletin/Repair Instructions
    Troubleshooting procedures for 2.1m cab power windows are now available.
  • 41-024 May 1, 2026 · Service Bulletin/Repair Instructions
    Procedures have been updated to include additional truck models in the service intervals table.
  • 42-064 Apr 30, 2026 · Service Bulletin/Repair Instructions
    Fix-as-Fail On certain Kenworth T680 chassis equipped with PACCAR MX-13 engines, wiring to the Horton LCX230 crank-mounted fan drive may experience a short due to chafing or water ingress, affecting fan drive operation.
  • 45-070 Apr 17, 2026 · Service Bulletin/Repair Instructions
    The attached procedures document has been updated with more detail and explanations. This is not a stand-alone procedure. Cummins Quickserve troubleshooting will specify the use of these procedures while troubleshooting specific fault codes.
  • CE037 Apr 17, 2026 · Warranty Program/Extension
    KW & PB DEF Quality Sensor part number Q21-6127-001 for Cummins X15 engines has been added to this warranty policy.
  • 14-034 Apr 16, 2026 · Service Bulletin/Repair Instructions
    Bogie Crossmember Torque Value Update - Procedure has been updated to correct torque values.
  • E326 Apr 1, 2026 · Emissions
    EPA17-24 MX Fuel Injector Connector - This bulletin has been revised to include all EPA17-24 and CARB24 PACCAR MX engines.
  • 41-024 Mar 11, 2026 · Service Bulletin/Repair Instructions
    Engine Air Filter Servicing UPDATE - Procedures are available to support the maintenance, service intervals, and intake system inspection process for all engine air intake system components.
  • E326 Mar 6, 2026 · Emissions
    EPA17-24 MX-13 Fuel Injector Connector - This bulletin has been revised to include EPA24 PACCAR MX-13 engines.
  • 45-070 Jan 31, 2026 · Service Bulletin/Repair Instructions
    Procedure pictures updated for clarity. When troubleshooting Cummins X15 fault codes 555 or 556, follow this additional testing, inspection, and documentation procedure to help identify the root cause of dusted engines. This is not a stand-alone process bu…
  • 43-076 Dec 31, 2025 · Service Bulletin/Repair Instructions
    Certain vehicle model years 2020-2025 K270, K370, T270, T280, T370, T380, T480, T680, T880, W900 chassis have updated Greenhouse Gas (GHG) labels available for installation.
  • 24KWD Oct 28, 2025 · Service Bulletin/Repair Instructions
    SAFETY RECALL Additional chassis have been included. The chassis list has been updated. Certain T370 / T440 / T470 / T480 / T660 / T680 / T800 / T880 / W900 / C500 chassis may be equipped with air tank reservoirs that have less than twelve times the combine…
  • E311 Aug 20, 2025 · Other
    Condition, Chassis Affected, and Warranty sections updated with the following verbiage “E311 must be flagged and open in Service Information Record (SIR) at the time of RO open date to qualify.” Also, “Through Standard Warranty or any applicable active Exte…
  • E316 May 21, 2024 · Service Campaign
    Campaign Certain PACCAR MX-13 engines contain bolts for the main bearing caps which may fail under certain conditions.
  • 24KWD Apr 9, 2024 · Service Bulletin/Repair Instructions
    Certain C500/T440/T470/T660/T680/T800/T880/W900 chassis may have air tank reservoirs that do not meet air volume requirements per FMVSS/CMVSS 121 âAir Brake Systemsâ. This bulletin will be updated when repair parts and procedures are available.
  • 04-022 Sep 1, 2023 · Service Bulletin/Repair Instructions
    Replacement fuel bezels are available for T680 Next Gen fairings. New bezels have updated attachments to prevent the bezel from becoming loose.
  • 45-065 Sep 1, 2023 · Service Bulletin/Repair Instructions
    Certain T680 Next Gen Cummins X15 have fan hub bracket hardware that is under torqued and could become loose and/or fail. Procedures are available to replace and properly torque the hardware.
  • 43-072 Jun 2, 2023 · Service Bulletin/Repair Instructions
    Certain chassis with Engine Model Year 2016-2021 PACCAR MX-11/MX-13, or EPA13 and EPA21 Cummins ISX12/ISX15/X15 engines that had a previously failed DEF sensor and with DEF sensor software disabled due to industry DEF sensor shortages will now be able to re…
  • 03-087 (E295) Feb 24, 2023 · Service Bulletin/Repair Instructions
    Certain Model Year 2021-2024 chassis with PACCAR MX engines and optional fuel filter restriction virtual gauge may display incorrect restriction levels. The virtual gauge will be temporarily disabled until a revised sensor strategy is developed.
  • E303 Jan 12, 2023 · Service Bulletin/Repair Instructions
    This campaign is the final opportunity to replace the oil filter screw cap to reduce occurrences of broken bypass valve tabs. Broken oil valve tabs can cause oil flow obstruction to critical engine parts, resulting in serious engine damage. Customers that d…
  • 41-023 Oct 18, 2022 · Service Bulletin/Repair Instructions
    Certain T680 NextGen air filter elements that may have been damaged due to excessive vibration were replaced without inspecting the air intake system for dust intrusion. Those vehicles must be inspected to assess possible progressive damage."
  • 45-064 Oct 18, 2022 · Service Bulletin/Repair Instructions
    Info Only - PACCAR is introducing Over-the-Air (OTA) software updates for engine MY17 and newer chassis equipped with Cummins X15, X12, ISX12, ISX12N, L9N, PX-7, and PX-9 engines The technology will leverage the existing Remote Diagnostic cs hardware to del…
  • E296 Aug 3, 2022 · Service Bulletin/Repair Instructions
    Kenworth is providing guidance for PACCAR MX Engine Composite Oil Pan leak troubleshooting to avoid over-repairs and to provide warrantable repair guidance. Oil leaks, if not repaired, can lead to severe engine damage.
  • 22KWB May 10, 2022 · Service Bulletin/Repair Instructions
    Safety Recall â“ Interim Notification - The Dana D-Series front axle steer arm fasteners that attach the steer arm to the steering knuckle may fail, increasing the risk of a crash or injury. Repair information will be added when a repair procedure and parts…
  • 51-013 Feb 4, 2022 · Service Bulletin/Repair Instructions
    Due to major data carriers phasing out 3G networks, chassis currently utilizing first generation Peoplenet Mobile Gateway (PMG001) will experience severe 3G service degradation as early as January of 2022. Chassis currently utilizing 3G antennas as a prim…
  • R2103 Jan 10, 2022 · Service Bulletin/Repair Instructions
    Retrofit - The emissions exemption will be expiring on 5/15/2022 for certain pre-production vehicles equipped with PACCAR MX-11 and MX-13 EPA 2021 Emissions engines. Production-level components are now available to make these vehicles compliant.
  • T012 Dec 2, 2021 · Service Bulletin/Repair Instructions
    Non-Safety Campaign: ​Drivers of vehicles equipped with PACCAR TX-12 transmissions may experience harsh shifts and gear grinding noise. Premature Main Drive Gear damage may occur due to clutch housing and main case countershaft bearing bore wear.
  • 26-038 Dec 2, 2021 · Service Bulletin/Repair Instructions
    Non-Safety Campaign:  Eaton Endurant transmissions may experience premature Main Drive Gear damage due to clutch housing and main case countershaft bearing bore wear. A Clutch Housing Front Cover Kit will be installed to address the issue.
  • 42-059 Nov 15, 2021 · Service Bulletin/Repair Instructions
    Non-Safety Campaign âÃÂÓ Vehicles with a Cummins X15 engine and Horton fan drive may set Diagnostic Trouble Code (DTC) 6637 and/or 3838 due to fan speed that results in the fan remaining activated until the power is cycled. A new controller will resolve…
  • 43-071 Sep 21, 2021 · Service Bulletin/Repair Instructions
    Fix-As-Fail – Due to undersupply issues, only a limited supply of Diesel Exhaust Fluid (DEF) sensors are available. As a temporary solution, after PACCAR confirms a DEF sensor is not available, a temporary software update will allow a vehicle to continue op…
  • 02-168 Sep 20, 2021 · Service Bulletin/Repair Instructions
    Information Only - Rear axle Quarter Fenders with less than two inches of clearance between the top of the quarter fender and the bottom of the trailer/equipment are susceptible to damage. The lack of clearance could result in cracked/broken quarter fenders…
  • 21KWD Jun 14, 2021 · Service Bulletin/Repair Instructions
    Information Only – C hassis equipped with MY2021 B EPA emission s standards will be shipped through atleast the end of the 2021 calendar year without particulate matter (PM) sensors installed .
  • 02-160 Feb 10, 2021 · Service Bulletin/Repair Instructions
    Information Only – Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
  • 32-018 Feb 25, 2021 · Service Bulletin/Repair Instructions
    Non-Safety Campaign – Chassis with the City Horn option may generate unexpected alerts. A VECU software update is available to resolve the issue.
  • 32-017 Feb 25, 2021 · Service Bulletin/Repair Instructions
    Non-Safety Campaign – The batteries may drain quickly due to the VECU not going to sleep. Updated VECU software is available to resolve the issue.
  • 51-008 Jul 7, 2016 · Service Bulletin/Repair Instructions
    T680 predictive cruise control(PCC) incompatibility with cummins engine.
  • E275 Dec 22, 2020 · Service Bulletin/Repair Instructions
    Non-Safety Campaign - Vehicles included in Model Year 2021 Pre-Production Engine program have an Emissions Exemption label that must be replaced. The current Emissions Exemption label will expire on 12/31/2020 and requires a new label to extend the exempt
  • 26-037 Dec 18, 2020 · Service Bulletin/Repair Instructions
    Fix-As-Fail - Prior versions of Eaton Endurant transmission software may be prone to setting Linear Clutch Actuator (LCA) fault codes leading to possible LCA hardware replacement.
  • 32-014 Oct 12, 2020 · Service Bulletin/Repair Instructions
    Fix-As-Fail – The Battery Management System (BMS) may report the incorrect battery condition. Additional diagnostics are available to correctly determine and repair the root cause of the issue.
  • 14-027 Sep 25, 2020 · Service Bulletin/Repair Instructions
    Information only: In 2020, Peterbilt and Kenworth began using the same M10, M12, M16, and M20 frame fasteners on all vehicles. Torque specifications for these fasteners are different from previous fasteners.
  • 37-001 Aug 26, 2020 · Service Bulletin/Repair Instructions
    Fix-As-Fail – The Master Switch Module (MSM) may lose dash switch memory and functionality when the battery disconnect switch is cycled. An improved MSM is available to resolve the issue.
  • 44-033 Jul 21, 2020 · Service Bulletin/Repair Instructions
    Non-Safety Campaign – The end cap welds on certain fuel tanks may not meet internal quality standards due to improper weld equipment settings. The fuel tanks will be replaced.
  • 32-015 Jun 8, 2020 · Service Bulletin/Repair Instructions
    Information Only: This bulletin provides dealers with a battery warranty quick reference guide to ensure the appropriate tests for battery warranty are performed in order to prevent battery warranty claims filed with incorrect or incomplete information.
  • 32-016 Mar 17, 2020 · Service Bulletin/Repair Instructions
    Information Only: Proper jump-starting voltage will eliminate high voltage related issues and equipment damage.
  • 02-157 Feb 26, 2020 · Service Bulletin/Repair Instructions
    Fix-As-Fail: The seal on T680, T880, and W990 windshields may be delaminated. Replace the windshield and encapsulated seal to resolve the issue.
  • 32-013 Jan 3, 2020 · Service Bulletin/Repair Instructions
    Information Only: The AutoStart System Test does not recognize the hood opening and closing when running the test on a model 579 or 567 chassis equipped with a VECU software version 9.8 and 9.9. The issue will be fixed on a future VECU software update. Th…
  • 36-005 Jan 31, 2020 · Service Bulletin/Repair Instructions
    Information Only - Driver Performance Assistance (DPA) Coasting and Braking Scores Not Incrementing, Stays at 50%. The average score will never change nor create driver assistance popups based upon driverâ™s actions. A future software update will resolve th…
  • 03-071 Dec 18, 2019 · Service Bulletin/Repair Instructions
    Information Only - Vehicles built with NAMUX software from 2013 to present may experience accuracy issues with the tachometer. The issue can be temporarily resolved using any one of the included procedures.
Source: NHTSA manufacturer communications files.