AutoStatsIQ
Data through Oct 2026
Model year

2020 NEW Flyer XD40

Body and fuel not decoded. Owner complaints on file from no date to no date.

Recalls (3)Complaints (0)Investigations (0)Bulletins (13)
Recall campaigns covering this model year313k vehicles or units across those campaigns
Owner complaints0Not enough peers on file
Severity indexNoneCrash, fire, injury or death per 100
First 24 months0Complaints in its first two years
Complaints over time

Complaints about the 2020 NEW Flyer XD40 by year filed

Owner complaints about this model year, by the year they were filed with NHTSA.

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Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

Complaints by component

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

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Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

3 recall campaigns cover the 2020 NEW Flyer XD40

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2020 NEW Flyer XD40
CampaignFiledSubjectComponentVehiclesRemedy
25V-898Dec 19, 2025Antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lightsStability and traction control6,673Software update
23V-722Oct 26, 2023Transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive powerPowertrain2,351Repair or modification
21V-365May 18, 2021Sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leakFuel system3,600Part replacement
Source: NHTSA ODI recalls file.
Look up a VIN at NHTSA
Owner complaints

What owners reported about the 2020 NEW Flyer XD40

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

0 complaints on file.

    Source: NHTSA ODI complaints file.
    Investigations

    NHTSA has not opened an investigation on this model year

    Source: NHTSA ODI investigations file.
    All investigations
    Service bulletins

    13 manufacturer communications cover this model year

    Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall.

    • ITS61281 Jul 7, 2025 · Service Bulletin/Repair Instructions
      Instructions to adjust certain cantilever mounted seats and adjust them to proper height.
    • ITS61063 Feb 18, 2025 · Service Bulletin/Repair Instructions
      Instructions to Service to remove bypassed engine calibration from ECM and replace DEF sensor as required.
    • ITS60838 Nov 3, 2023 · Service Bulletin/Repair Instructions
      Instruction to Service 60838 to check/replace fuse box mounting hardware as required.
    • ITS60778 Aug 9, 2023 · Service Bulletin/Repair Instructions
      Instruction to Service to replace bracket to provide additional clearance on HVAC cable.
    • ITS-60547 Dec 5, 2022 · Service Bulletin/Repair Instructions
      ITS was issued to perform an inspection and replacement of fuse box fasteners if necessary
    • ITS60381 Feb 1, 2022 · Service Bulletin/Repair Instructions
      This Instruction to Service describes how to install a reminder decal for the SDS panel retaining lanyard on specifically equipped buses.
    • ITS59303 Aug 31, 2021 · Service Bulletin/Repair Instructions
      Technical Instruction describing hos to remove, rework, and replace the stop request sign support bracket, to promote clearance for electrical wiring.
    • ITS59239 May 6, 2021 · Service Bulletin/Repair Instructions
      This instruction to service describes how to inspect specifically equipped vehicles for SDS Window components and function, and how to rework these components if required. The "SDS Window" is a maintenance access panel designed to look like a side window.
    • ITS59216 May 3, 2021 · Service Bulletin/Repair Instructions
      This technical service instruction describes how to remove and replace SDS Window strike pins and remove additional seals if present. The "SDS Window" is a maintenance access panel designed to look like a side window.
    • ITS59161 Mar 5, 2021 · Service Bulletin/Repair Instructions
      Technical Instruction describing how to inspect and install new headlamp harness if required.
    • ITS58911 Apr 23, 2020 · Service Bulletin/Repair Instructions
      Technical Instruction describing how to retrofit new shock absorber dust covers, height sensor and harness assembly for optional leveling systems on 2 and 3 axle vehicles. (Supersedes ITS58860)
    • ITS58910 Apr 23, 2020 · Service Bulletin/Repair Instructions
      Technical Instruction describing how to retrofit new shock absorber dust covers, height sensor and harness assembly for optional leveling system on 40 foot buses.
    • ITS58907 Apr 30, 2020 · Service Bulletin/Repair Instructions
      Technical Instruction describing the procedure for the removal and replacement of the auxiliary heater coolant line support bracket.
    Source: NHTSA manufacturer communications files.
    About service bulletins