Model year

2016 NEW Flyer XDE60

Body and fuel not decoded. Owner complaints on file from no date to no date.

Recall campaigns covering this model year88,963 vehicles or units across those campaigns
Owner complaints0Not enough peers on file
Severity indexNoneCrash, fire, injury or death per 100
First 24 months0Complaints in its first two years
Complaints over time

Complaints about the 2016 NEW Flyer XDE60 by year filed

Owner complaints about this model year, by the year they were filed with NHTSA.

No campaigns match these filters.Reset filters
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

Complaints by component

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

No campaigns match these filters.Reset filters
Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

8 recall campaigns cover the 2016 NEW Flyer XDE60

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2016 NEW Flyer XDE60
CampaignFiledSubjectComponentVehiclesRemedy
22V-943Dec 20, 2022Steering column connection to the upper steering shaft may become looseSteering746Part replacement
21V-365May 18, 2021Sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leakFuel system3,600Part replacement
20V-462Aug 6, 2020Pressure switches on these Drive Units may fail, possibly resulting in a loss of drivePowertrain164Part replacement
18V-615Sep 12, 2018Pressure switches on these drive units may fail, possibly resulting in a loss of drivePowertrain386Part replacement
18V-394Jun 12, 2018Surface roughness of a guide pin in the radial brake calipers may cause the brake carriage guide pin support bolt to breakBrakes908Repair or modification
18V-155Mar 7, 2018Plastic end-caps of the drive shaft slip yoke may crack and failPowertrain979Part replacement
18V-020Jan 9, 2018Air brake hose connections for the front axle ABS modulator valves may not be properly tightened, possibly resulting in the air brake hose…Brakes283Not stated
16V-223Apr 19, 2016These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which…Electrical system1,897Software update
Source: NHTSA ODI recalls file.
Owner complaints

What owners reported about the 2016 NEW Flyer XDE60

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

0 complaints on file.

    Source: NHTSA ODI complaints file.
    Investigations

    NHTSA has not opened an investigation on this model year

    Source: NHTSA ODI investigations file.
    Service bulletins

    39 manufacturer communications cover this model year

    Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall.

    • ITS61267 Jan 9, 2026 · Service Bulletin/Repair Instructions
      Instructions to replace current k-member with an upgraded casting design.
    • TSIB 25-01 May 21, 2025 · Service Bulletin/Repair Instructions
      Thermo-King has issued a Service Bulletin (SB866-1) related to the clutch bearing maintenance on their QS616 HVAC screw compressor. New Flyer is issuing this Technical Service Information Bulletin to notify New Flyer XD60, XN60 and XDE60 bus operators about…
    • TSIB 22-13 Rev B Jul 16, 2024 · Service Bulletin/Repair Instructions
      Service bulletin increasing the torque value of a joint in a double-tilt steering column spline shaft.
    • ITS60288 Oct 8, 2021 · Service Bulletin/Repair Instructions
      This Instruction to Service (ITS) decribes the inspection procedure required to inspect the upper bulkhead brakets for cracks, on the articulation joint of a sixty foot bus.
    • ITS59266 Sep 21, 2021 · Service Bulletin/Repair Instructions
      Technical Instruction describing how to mechanically fasten the Engergy Guide System (EGS) support brackets to the existing upper bulkhead structure at the articulation joint.
    • ITS59105 Nov 30, 2020 · Service Bulletin/Repair Instructions
      Technical instruction describing how to re-mark existing BAE HS300 ACTM dipsticks.
    • ITS59005 Jul 31, 2020 · Service Bulletin/Repair Instructions
      Technical Instruction issued to document and track BAE Systems HDS300 hybrid drive traction motor program update.
    • ITS58838 Jan 31, 2020 · Service Bulletin/Repair Instructions
      Technical Instruction describing how to repair cracks in DEF tank bracket welds, and add reinforced support bracket to DEF tank area.
    • SMB187 Sep 13, 2019 · Service Bulletin/Repair Instructions
      Service Manual Bulletin which stresses the need for safety when performing maintenance on the high voltage systems on your New Flyer vehicle.
    • SMB186 Sep 20, 2019 · Service Bulletin/Repair Instructions
      Service Manual Bulletin providing revised, corrected or additional information for the Preventive Maintenance on buses specifically equipped with a Powerex direct drive air compressor.
    • SMB188 Sep 20, 2019 · Service Bulletin/Repair Instructions
      Service Manual Bulletin provides revised information for the Preventive Maintenance on specifically equipped vehicles with the Powerex belt driven air compressor.
    • SMB-182 Sep 4, 2018 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin Identifies a New Requirement for Bolt Replacement in the Artic Joint Support Frame Installed on your New Flyer Vehicle.
    • SMB180 Aug 17, 2018 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
    • SMB170 Jun 28, 2017 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin provides a correction for the information regarding the replacement of the DEF tank suction filter.
    • ITS6572 Jun 30, 2017 · Service Bulletin/Repair Instructions
      This Maintenance Instruction describes an inspection of ZF center axle hub/rotor bolt torque.
    • ITS6754 Feb 28, 2018 · Service Bulletin/Repair Instructions
      This Maintenance Instruction Decribes How to Update Battery Equalizer Programming.
    • SMB178 Jan 5, 2018 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
    • PMB049 Jan 5, 2018 · Service Bulletin/Repair Instructions
      This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
    • ITS6724 Jan 31, 2018 · Service Bulletin/Repair Instructions
      This Maintenance Instruction Describes How to Replace the Air Compressor Filter.
    • SMB177 Dec 6, 2017 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses located above the SDS enclosure on specifically equipped buses.
    • ITS6706 Dec 31, 2017 · Service Bulletin/Repair Instructions
      This Maintenance Instruction Describes How to Rewire the Engine Compartment Cooling Fill Mode Switch
    • ITS6704 Dec 31, 2017 · Service Bulletin/Repair Instructions
      This Maintenance Instruction Describes How to Ensure Proper Clearance Between CAC Exhaust Support and Gen 5 Coolant Lines.
    • SMB176 Nov 15, 2017 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. This bulletin only applies to vehicles with New Flyer designed ramps.
    • ITS6632 Sep 29, 2017 · Service Bulletin/Repair Instructions
      This Maintenance Instruction Describes How to Remove and Replace the Speedometer Module.
    • SMB173 Aug 11, 2017 · Service Bulletin/Repair Instructions
      This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
    • PMB048 Aug 11, 2017 · Service Bulletin/Repair Instructions
      This Parts Manual bulletin provides information on the part numbers of the engine lift brackets
    • ITS6623 Aug 31, 2017 · Service Bulletin/Repair Instructions
      This Maintenance Instruction Describes How to Inspect Rear Axle Hub Spindle Nuts
    • ITS6182 Feb 29, 2016 · Service Bulletin/Repair Instructions
      Technical Instruction to Remove and Reinstall Driver's Barrier with Loctite.
    • SMB168 Mar 31, 2017 · Service Bulletin/Repair Instructions
      Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
    • ITS6364 Sep 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO REWORK HEAT EXCHANGER CABIN LOOP LINE AND ROUTING.
    • ITS6340 Sep 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION OUTLINING PROCEDURE FOR CHECKING DIRECT DRIVE COMPRESSOR COUPLING BOLTS.
    • ITS6406 Oct 31, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO CORRECT INSTALLATION OF STEERING GEARBOX MOUNTING PLATE.
    • ITS6402 Oct 31, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO REWORK HEAT EXCHANGER COOLANT LINE AND LINE ROUTING.
    • ITS6337 Oct 31, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO RETROFIT NEW AIR COMPRESSOR MOUNTING BRACKETS.
    • ITS6420 Nov 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION FOR AMEREX DISPLAY MODULE AND FIRMWARE VALIDATION
    • ITS6410 Oct 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO INSTALL CLOSEOUT PLATE TO SEAL HOLE IN HV JUNCTION BOX
    • ITS6405 Nov 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO REWORK HEAT EXCHANGER CABIN LOOP LINE AND ROUTING
    • ITS6249 May 31, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO RETROFIT THE EXISTING AIR COMPRESSOR AIR INTAKE FILTER MOUNTING BRACKET.
    • ITS6234 Apr 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO INSPECT FRONT MASK SUPPORT BRACKET BOND AND REPAIR IF REQUIRED ON SPECIFICALLY EQUIPPED VEHICLES
    Source: NHTSA manufacturer communications files.