AutoStatsIQ
Data through Oct 2026
Model yearPark outside

2022 NEW Flyer XE40

Body and fuel not decoded. Owner complaints on file from no date to no date.

Recalls (12)Complaints (0)Investigations (0)Bulletins (29)
Recall campaigns covering this model year1212k vehicles or units across those campaigns
Owner complaints0Not enough peers on file
Severity indexNoneCrash, fire, injury or death per 100
First 24 months0Complaints in its first two years
Complaints over time

Complaints about the 2022 NEW Flyer XE40 by year filed

Owner complaints about this model year, by the year they were filed with NHTSA.

No campaigns match these filters.Reset filters
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

Complaints by component

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

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Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

12 recall campaigns cover the 2022 NEW Flyer XE40

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2022 NEW Flyer XE40
CampaignFiledSubjectComponentVehiclesRemedy
26V-279May 1, 2026Speedometer may not illuminate when the headlights are turned onElectrical system4Software update
26V-151Mar 13, 2026Inverter software error may cause unintended acceleration or deceleration in certain conditionsElectrical system1,196Software update
25V-898Dec 19, 2025Antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lightsStability and traction control6,673Software update
25V-631Sep 19, 2025High voltage battery may experience a short circuit within the battery module when charging to near or full capacityPark outsideElectrical system655Part replacement
25V-566Aug 29, 2025Inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheatElectrical system1,170Software update
24V-056Jan 31, 2024One or more drain valves may not activate as intended, which could allow battery packs to accumulate liquid in the battery pack enclosureElectrical system337Not stated
23V-898Dec 22, 2023Due to a software error, unintended acceleration may occur during certain conditionsSpeed control211Software update
23V-897Dec 22, 2023Due to a software error, unintended acceleration may occur during certain conditionsSpeed control246Software update
23V-711Oct 20, 2023Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rating (GVWR) listed on the certification labels are incorrect, which can allow the…Equipment188Repair or modification
23V-083Feb 15, 2023One or more battery packs may accumulate liquid in the battery pack enclosureElectrical system219Repair or modification
22V-943Dec 20, 2022Steering column connection to the upper steering shaft may become looseSteering746Part replacement
22V-637Aug 24, 2022Steering gears may have been incorrectly assembled, which can cause the gear to fractureSteering55Part replacement
Source: NHTSA ODI recalls file.
Look up a VIN at NHTSA
Owner complaints

What owners reported about the 2022 NEW Flyer XE40

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

0 complaints on file.

    Source: NHTSA ODI complaints file.
    Investigations

    NHTSA has not opened an investigation on this model year

    Source: NHTSA ODI investigations file.
    All investigations
    Service bulletins

    29 manufacturer communications cover this model year

    Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall.

    • ITS62008 Sep 16, 2026 · Service Bulletin/Repair Instructions
      Instructions to upload latest program per customer requests to revise ESS SNSR FAULT telltale to amber with no audible buzzer. buzzer
    • ITS61988 Sep 15, 2026 · Service Bulletin/Repair Instructions
      Instruction to program for the addition of ESS cell minimum and maximum voltages and ESS charge current per customer request
    • ITS61772 Jun 3, 2026 · Service Bulletin/Repair Instructions
      Instructions for uploading the latest software version. When the Voltage Regulator frequency on the PWM enable signal is not 500hz, the regulator can cause CAN errors on whatever CAN line it is installed onto, causing some programming procedures to fail.
    • ITS61518 Dec 19, 2025 · Service Bulletin/Repair Instructions
      Instructions to rework overhead cables by adding a moisture barrier to mitigate water intrusion.
    • ITS61489 Nov 19, 2025 · Service Bulletin/Repair Instructions
      Instructions to update V2 traction inverters with new bootloader.
    • 251030 Battery email Oct 31, 2025 · Other
      A consumer notification indicating one of New Flyer's battery suppliers is exiting the market.
    • TSIB 25-07 Aug 21, 2025 · Service Bulletin/Repair Instructions
      This Bulletin is being issued due to New Flyer & MCI have received reports that customers are re-torquing high-voltage (HV) connections during preventative maintenance inspections as outlined in the Preventive Maintenance section of the Service or Maintenan…
    • ITS61338 Jun 19, 2025 · Service Bulletin/Repair Instructions
      Instructions to Service for an update to the HV DC charge box contactors to replace the existing GIGAVAC with new RINCON contactor.
    • TSIB 25-04 May 14, 2025 · Service Bulletin/Repair Instructions
      This Technical Service Information Bulletin has been issued to remind customers that fill pressure must not exceed 25 psi to avoid injury or damage components during filling and deaeration of the ESS Battery Thermal Management System.
    • ITS61268 Feb 14, 2025 · Service Bulletin/Repair Instructions
      Instruction to Service to update vehicles with ELFA 3 to provide improved BMS response to overcharging and other functional safety mechanisms, more robust detection of failure modes through DTCs, Battery Data Recorder (BDR) capabilities, and streamlined fla…
    • ITS61250 Feb 7, 2025 · Service Bulletin/Repair Instructions
      Instruction to Service for updating ESS drains, remove internal mechanism, re-install and add duckbill. Remove the ESS breather, extract the internal mechanism, remove the three desiccant bags and reinstall the breather. 6 string buses.
    • ITS61249 Feb 6, 2025 · Service Bulletin/Repair Instructions
      Instruction to Service for updating ESS drains, remove internal mechanism, re-install and add duckbill. Remove the ESS breather, extract the internal mechanism, remove the three desiccant bags and reinstall the breather. 5 string buses.
    • ITS61123 Aug 15, 2024 · Service Bulletin/Repair Instructions
      Instruction to Service for updating the battery program on certain ELFA3 buses for Improved BMS response to overcharging and other functional safety mechanisms, more robust detection of failure modes through DTCs, improving Battery Data Recorder (BDR) capab…
    • ITS61089 Jul 11, 2024 · Service Bulletin/Repair Instructions
      Service instruction to verify welds on PEM mounts.
    • ITS61032 Jun 6, 2024 · Service Bulletin/Repair Instructions
      Instruction to Service for replacing incorrect hardware on "Infotainment" monitors with shorter hardware.
    • ITS61009 May 3, 2024 · Service Bulletin/Repair Instructions
      Instructions to Service for correcting the orientation of the negative contactor in the rear HV fuse box.
    • ITS60986 Mar 25, 2024 · Service Bulletin/Repair Instructions
      Instruction to Service to rearrange connectors to avoid potential interference.
    • ITS60888 Dec 15, 2023 · Service Bulletin/Repair Instructions
      Instruction to Service ITS60888 to improve sealing in the S/S HV charge box.
    • ITS60853 Nov 7, 2023 · Service Bulletin/Repair Instructions
      Instruction to Service 60853 to rework a ground cable for the DC link distribution box.
    • ITS-60816 Oct 19, 2023 · Service Bulletin/Repair Instructions
      Instruction to Service to install enhanced ESS drain valves - 6 string system.
    • ITS-60815 Oct 19, 2023 · Service Bulletin/Repair Instructions
      Instructions to Service to install upgraded ESS drain valves - 5 string system.
    • ITS-60823 Oct 4, 2023 · Service Bulletin/Repair Instructions
      Instruction to Service to enhance sealing of overhead charge cables.
    • ITS60709 May 8, 2023 · Service Bulletin/Repair Instructions
      Instructions to add sealing on the overhead charge rail box.
    • ITS60641 May 4, 2023 · Service Bulletin/Repair Instructions
      Instructions and PNs to install an improved Battery Thermal Management System fill decal.
    • ITS60628 Mar 12, 2023 · Service Bulletin/Repair Instructions
      Instruction to provide additional sealing properties at the access door on a low voltage fuse box.
    • ITS60598 Jan 4, 2023 · Service Bulletin/Repair Instructions
      Some standard grade electric buses have experienced nuisance tripping of the motor inverter fuse. This ITS provides instructions to upgrade the fuse
    • ITS-60756 Dec 8, 2022 · Service Bulletin/Repair Instructions
      On certain buses, mounting rivnuts for securing the ESS and inverter rack may have insufficient crimping. ITS-60756 provides instructions for checking/correcting the rivnut crimping as required.
    • TSIB 22-08 Sep 26, 2022 · Service Bulletin/Repair Instructions
      New Flyer has issued Technical Service Information Bulletin (TSIB) 22-08, providing for the application of silicone paste onto overhead charging rails to inhibit water from collecting on the rails
    • ITS60468 Jun 16, 2022 · Service Bulletin/Repair Instructions
      Technical Instruction describing how to remove and replace the incorrect EPA emissions placard.
    Source: NHTSA manufacturer communications files.
    About service bulletins