Model year

2004 Volvo V40

Wagon, gasoline, built in Netherlands. Owner complaints on file from May 23, 2005 to Jun 24, 2016.

Recall campaigns covering this model year3237k vehicles or units across those campaigns
Owner complaints4Close to the median 2004 wagon
Severity index25.02004 wagons average 10.7
First 24 months2Complaints in its first two years
Complaints over time

Complaints about the 2004 Volvo V40 peaked in 2005, with 2 filed

Owner complaints about this model year, by the year they were filed with NHTSA.

00.511.52200522007200920112013201520172019202120232026
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

50% of complaints about the 2004 Volvo V40 name brakes

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

Brakes
2
Airbags
1
Structure
1
Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

3 recall campaigns cover the 2004 Volvo V40

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2004 Volvo V40
CampaignFiledSubjectComponentVehiclesRemedy
04V-493Oct 14, 2004On certain passenger vehicles, the non-return valve may crack due to a poor weld causing a vacuum leakBrakes1,719Part replacement
03V-424Oct 24, 2003On certain sedans and station wagons, there may be a fuel leak from the fuel rail due to inadequate weldingFuel system15,067Repair or modification
03V-284Aug 1, 2003Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems."…Equipment220,407Repair or modification
Source: NHTSA ODI recalls file.
Owner complaints

What owners reported about the 2004 Volvo V40

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

4 complaints on file, page 1 of 1.

  1. Filed Jun 24, 2016Failure Jun 18, 201644,000 milesWinfield, ILService brakes

    TL* THE CONTACT OWNS A 2004 VOLVO V40. WHILE DRIVING 15 MPH, THE BRAKES MALFUNCTIONED. THE CONTACT DEPRESSED THE BRAKE PEDAL TO THE FLOORBOARD IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 44,000.

    NHTSA complaint 10876490
  2. Filed Feb 7, 2008Failure Jan 10, 200887,036 milesWatsonville, CASide/window

    THE DRIVER'S SIDE AIRBAG HAS FAILED FOR NO APPARENT REASON. THE COST OF REPAIR WILL BE AROUND $900.00 THE CAR WAS PURCHASED 4 YEARS AGO. THAT IS A VERY COSTLY REPAIR FOR A RELATIVELY YOUNG VEHICLE. I ASKED THE SERVICE REPRESENTATIVE AT MY AUTHORIZED VOLVO REPAIR SHOP IF I SHOULD EXPECT THE RIGHT SIDE TO FAIL AS SOON AS I REPAIR THE LEFT ONE. HE SAID "NO, THE RIGHT NEVER GOES OUT." "I HAD ONE IN JUST LAST WEEK- EXACT SAME PROBLEM AS YOURS." *TR

    NHTSA complaint 10217324
  3. Filed Jul 22, 2005Failure Jan 23, 2004Deland, FLStructure

    DT: CONSUMER STATES WHEN THERE IS A SUN GLARE ON THE DASHBOARD THERE ISN'T ENOUGH ILLUMINATION. THE CONSUMER WAS UNABLE TO SEE THE INSTRUMENTS ON THE DASHBOARD. THE CONSUMER TOOK THE VEHICLE TO THE DEALERSHIP AND WAS TOLD THERE WAS NOTHING THAT COULD BE DONE ABOUT IT.*AK THE CONSUMER STATED A FLASH LIGHT MUST BE USED TO SEE THE INSTRUMENTS ON THE PANEL. *JB

    NHTSA complaint 10127029
  4. Filed May 23, 2005Failure Apr 13, 2005Pittsburgh, PAService brakes, Hoses, Lines/piping, And fittingsCrash

    ON APRIL 13, 2005 AT APPROXIMATELY 4 PM, I WAS BACKING MY V40 VOLVO 2004 WAGON OUT OF A PARKING SPACE AT THE KOSSMAN GARAGE, LIBERTY AVENUE,PITTSBURGH, PA, GOING SLOWLY BECAUSE IT WAS A TIGHT SPACE, WHEN MY BRAKES DID NOT WORK, AT ALL. DESPITE PUSHING MY BRAKES AS FAR AS THEY WOULD GO, THE CAR DID NOT STOP, AND CRASHED INTO A CONCRETE SUPPORT BEAM, CRASHING IN THE ENTIRE BACK WINDOW AND DENTING THE BACK BUMPER VERTICALLY WHERE THE TALL CONCRETE BEAM HIT IT. THANK GOODNESS, NO PEOPLE WERE HURT, AND I WAS NOT INJURED EITHER. NO OTHER VEHICLES WERE DAMAGED, BECAUSE THE BEAM WAS DIRECTLY BEHIND ME, THANK GOODNESS. THE VOLVO HEADQUARTERS INSPECTED THE CAR AND SAID THERE WAS NOTHING WRONG, BUT THERE WAS INDEED SOMETHING WRONG WITH THE BRAKES. THROUGH MY INSURER, AMICA, I BECAME AWARE OF THE REPORTED HYDRAULICS PRO BLEM WITH BRAKES ON CERTAIN V40 VOLVO 2004 CARS. I ALSO FOUND A WEBSITE SHOWING A NOVEMBER, 2004 RECALL NOTICE REQUIRED TO BE SENT BY THE NATIONAL TRAFFIC AND MOTOR VEHICLE SAFETY ACT TO OWNERS OF SUCH VEHILCES, BUT I NEVER RECEIVED SUCH A NOTICE. WHAT IS MORE, EVEN AFTER MY ACCIDENT, THE COMPANY HAS NEVER TOLD ME OF SUCH A PROBLEM. I FOUND OUT TODAY ABOUT THIS, THANKS TO MY INSURER WHO RESEARCHED THIS. THE CAR IS NOW BEING REPAIRED, AT MY AND MY INSURERS EXPENSE, ALTHOUGH IT MAY BE DUE TO THE FAULTY BRAKES NOTED IN THE RECALL. I THINK THERE IS SOME RESPONSE NEEDED FROM VOLVO FOR NOT INFORMING ME OF THIS RECALL, FOR INDICATING IT WAS MY FAULT, AND FOR NOT BEING WILLING TO EVEN SEND ME A MEMO BASED ON THEIR EVALUATION OF MY CAR. MY INSURER IS ALSO WANTING TO KNOW WHAT THEIR RESPONSE IS.

    NHTSA complaint 10121869
Source: NHTSA ODI complaints file.
Investigations

NHTSA has not opened an investigation on this model year

Source: NHTSA ODI investigations file.
Service bulletins

153 manufacturer communications cover this model year

Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall; the 60 most recent are listed.

  • 37809.1.1 Apr 7, 2026 · Service Bulletin/Repair Instructions
    This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval.
 Current items under pri…
  • 19245 Dec 6, 2025 · Service Bulletin/Repair Instructions
    This is a Technical Journal. Vehicle type and platform identification.
  • 8501 Apr 10, 2025 · Service Bulletin/Repair Instructions
    This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V.
 •Connect to the v…
  • S10303 Feb 21, 2025 · Service Campaign
    Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key…
  • S10303 Feb 13, 2025 · Service Campaign
    Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key…
  • 37175 Jan 16, 2025 · Service Bulletin/Repair Instructions
    This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factory
  • 8501 Jan 16, 2025 · Service Bulletin/Repair Instructions
    This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V.
 •Connect to the v…
  • TJ31543 Oct 22, 2024 · Service Bulletin/Repair Instructions
    This is a Technical Journal: Software Upgrade / Download Guide. If one control unit is upgraded and not all, it may result in various problems.
  • TJ27536.21.1-2024-08-07 Aug 14, 2024 · Other
    Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
  • 26745.13.14 Jan 12, 2024 · Service Bulletin/Repair Instructions
    This is a Technical Journal: 12V Battery Testing Method
  • C00009 Jul 21, 2023 · Service Bulletin/Repair Instructions
    COMPLIMENTARY UPGRADE C00009 DESCRIPTION.
  • TJ3656330 Jun 12, 2023 · Service Bulletin/Repair Instructions
    Rubber cushion
  • CBR-2201 Aug 29, 2022 · Service Bulletin/Repair Instructions
    Engine Control Module (EMS) Software (MSW) Information – August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
  • Special Tools Bu May 12, 2022 · Service Bulletin/Repair Instructions
    The Deutronic DBL-1200 is an advanced battery maintainer/charger with the flexibility to be updated as products and repair methods evolve.
  • Service Manager May 6, 2022 · Service Bulletin/Repair Instructions
    ICUP/Google Built-In Diagnostic Operations
  • Service Manager Jun 23, 2020 · Service Bulletin/Repair Instructions
    Battery Charger/maintainer requirement
  • Service Manager Feb 3, 2022 · Service Bulletin/Repair Instructions
    Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
  • 356EN01 Feb 9, 2022 · Service Bulletin/Repair Instructions
    VIDA QR Scanner Mobile App
  • SMB00-288-2021-0 Feb 19, 2021 · Service Bulletin/Repair Instructions
    Volvo?s Warranty Department tracks Retailer warranty spending by utilizing the Warranty Retailer Counseling Process (WRCP). The WRCP is used to gauge individual retailer performance on objective measures over time. By setting clear performance expectations …
  • ST-001-2020-09-1 Sep 18, 2020 · Service Bulletin/Repair Instructions
    Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality repairs in a time…
  • SMB00-013-2020-0 Jun 17, 2020 · Service Bulletin/Repair Instructions
    Service Manager Bulletin: Vehicle Type and Platform Information
  • SMB00-006-2020-0 Mar 31, 2020 · Service Bulletin/Repair Instructions
    This is a Service Manager Bulletin: Service 2.0 Software & Total Upgrade Reminder
  • ST-001-2020-01-2 Jan 30, 2020 · Service Bulletin/Repair Instructions
    Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality repairs in a time…
  • SMB00-325-2019-1 Dec 1, 2019 · Service Bulletin/Repair Instructions
    Service Manager Bulletin TITLE : Service Action Notification Re - Mails GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : Product Safety & Compliance United States and Canada 00 325 REFERENCE BULLETINS : DATE : SMB00 - 323 and SMB00 - 323A YEAR MONTH DAY SERVI…
  • TJ31946.1.2-2019 Nov 19, 2019 · Service Bulletin/Repair Instructions
    This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to the swapped control module and in certain cases several other control modules in …
  • TJ31946.1.1-2019 Nov 14, 2019 · Service Bulletin/Repair Instructions
    This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to the swapped control module and in certain cases several other control modules in …
  • SMB00-006-2019-1 Nov 9, 2019 · Service Bulletin/Repair Instructions
    Software Installation Policy changes.
  • TJ26745.13.1-201 Nov 9, 2019 · Service Bulletin/Repair Instructions
    Effective immediately, all 12V batteries may be tested using the hand held battery tester 9513030 (BT3300). The VIDA test is still available but no longer required. For battery replacements under warranty, the code generated by the BT3300 must be manually c…
  • SMB00-438-2019-1 Nov 9, 2019 · Service Bulletin/Repair Instructions
    This is a Service Manager Bulletin: Technician Skillset Requirments
  • TJ31543.9.0-2019 Nov 6, 2019 · Service Bulletin/Repair Instructions
    This is a Technical Journal: This Journal is a guide for performing Software Downloads. Service: *See guide updated Oct. 12, 2016 for relevant P5/SPA Software Download information: P5_SPA_SW_Guide.pdf See VIDA Software tab for all other vehicles.The attache…
  • ST-001-2019-10-1 Oct 17, 2019 · Service Bulletin/Repair Instructions
    Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality repairs in a time…
  • TJ21965.7.0-2019 Oct 16, 2019 · Service Bulletin/Repair Instructions
    This is a Technical Journal: Oil in cooling system. New cleaning method developed.
  • SMB00-325-2017-1 Oct 18, 2017 · Service Bulletin/Repair Instructions
    Service Manager Bulletin TITLE : Service Action Notification Re - Mails GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : Product Safety & Compliance United States and Canada 00 325 REFERENCE BULLETINS : DATE : SMB00 - 323 and SMB00 - 323A YEAR MONTH DAY SERVI…
  • SMB00-337-2016-1 Nov 29, 2016 · Service Bulletin/Repair Instructions
    VOLVO CARS SERVICE AND PARTS BUSINESS Service Manager Bulletin TITLE : Workshop Systems Requirements and Guidelines VIDA in 2015 , Peer - to - Peer Infrastructure GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada 00 337 REFERENCE BULLE…
  • SMB00-006-2017-0 May 11, 2017 · Service Bulletin/Repair Instructions
    Software Installation Policy changes.
  • SMB00-071-2017-0 May 10, 2017 · Service Bulletin/Repair Instructions
    Descripition of Goodwill Policy and Guidelines.
  • ST-160-2017-02-2 Mar 3, 2017 · Service Bulletin/Repair Instructions
    Dice Tool bulletin explaining the offer.
  • SPJ32587.2.0-201 Apr 13, 2017 · Service Bulletin/Repair Instructions
    This is a Service Product Journal: VIDA will not support Windows 8.1 after June 30th 2017
  • TJ31543.4.3-2017 Feb 24, 2017 · Service Bulletin/Repair Instructions
    This is a Technical Journal: This Journal is a guide for performing Software Downloads. Service: *See guide updated Oct. 12, 2016 for relevant P5/SPA Software Download information: P5_SPA_SW_Guide.pdf See VIDA Software tab for all other vehicles.The attache…
  • TJ20402.3.4-2017 Feb 15, 2017 · Service Bulletin/Repair Instructions
    Technical Journal TITLE : The Error Frame Finder (EFF) can be an aid in fault tracing intermittent CAN network problems by providing a visible indication of error frames that are being transmitted on the network when the fault becomes active. The advantage …
  • SMB00-003-2017-0 Feb 3, 2017 · Service Bulletin/Repair Instructions
    This is a Service Manager Bulletin: Service Scheduling system enhancements. Improving Service Action/Recall scheduling.
  • SMB00-199-2017-0 Jan 14, 2017 · Service Bulletin/Repair Instructions
    This is a Service Manager Bulletin: The online bookstore, www.volvotechinfo.com, serves Volvo Retailers, employees, Independent Repairers and customers throughout the United States and Canada by providing easy order-access to service, parts and owners? lite…
  • ST-001-2017-02-2 Mar 3, 2017 · Service Bulletin/Repair Instructions
    Mandatory Special Tool List
  • PB77-017-2016-12 Dec 3, 2016 · Service Bulletin/Repair Instructions
    This is a Parts Bulletin: Wheel Cross Reference, used to assist in identifying the correct spare replacement wheel, by stamping, name and size.
  • TJ28941.1.0-2016 Dec 3, 2016 · Service Bulletin/Repair Instructions
    This is a Technical Journal: When sensitive information, like vehicle speed, brake usage, etc. (customer behavoiur information) of a car is required from Volvo Car Corporation from external sources, either of these two documents should be filled in and atta…
  • PB77-017-2016-12 Dec 9, 2016 · Service Bulletin/Repair Instructions
    This is a Parts Bulletin: Wheel Cross Reference, used to assist in identifying the correct spare replacement wheel, by stamping, name and size.
  • SMB00-424-2016-1 Dec 8, 2016 · Service Bulletin/Repair Instructions
    While performing repairs, on vehicles covered by Volvo's New Vehicle Warranty, the Technical Help Desk may support the dealer by providing a specific diagnostic labor operation. This will aid the Warranty Administrator when claiming reimbursement for diagno…
  • PB77-017-2016-12 Dec 21, 2016 · Service Bulletin/Repair Instructions
    This is a Parts Bulletin: Wheel Cross Reference, used to assist in identifying the correct spare replacement wheel, by stamping, name and size.
  • SMB00-287-2016-1 Jan 4, 2017 · Service Bulletin/Repair Instructions
    Please use attached file to create new version of bulletin. Please remove original bulletin by same number dated 2/18/2010.
  • SMB00-342-2017-0 Mar 18, 2017 · Service Bulletin/Repair Instructions
    VOLVO CARS SERVICE AND PARTS BUSINESS Service Manager Bulletin TITLE : The Volvo Replacement Part Lifetime Warranty GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : Warranty United States 00 342 REFERENCE BULLETINS : DATE : YEAR MONTH DAY SERVICE SERVICE WARR…
  • SMB00-342C-2017- Mar 18, 2017 · Service Bulletin/Repair Instructions
    VOLVO CARS SERVICE AND PARTS BUSINESS Service Manager Bulletin TITLE : Volvo Lifetime Replacement Parts & Labour Warranty GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : Warranty Canada 00 342C REFERENCE BULLETINS : DATE : YEAR MONTH DAY SERVICE SERVICE WARR…
  • TJ19245.1.10-201 Mar 18, 2017 · Service Bulletin/Repair Instructions
    VOLVO CARS SERVICE AND PARTS BUSINESS Technical Journal TITLE : Vehicle type and platform identification REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 19245 Technical Service PARTNER : ISSUE DATE : 3 US 7510 Volvo Cars North America…
  • ST-111A-2017-02- Feb 28, 2017 · Service Bulletin/Repair Instructions
    MIDTRONICS PSC-550S and PSC-700 VEHICLE POWER SUPPLY information
  • SMB00 438 2019-0 Aug 23, 2019 · Service Bulletin/Repair Instructions
    This is a Service Manager Bulletin: Technician Skillset Requirments
  • SMB00 108 2019-0 Aug 15, 2019 · Service Bulletin/Repair Instructions
    Retailers should only use a Volvo part number on claims for items purchased directly from Volvo. Failure to follow this policy will result in claim adjustments. Warranty reimbursement rates and quantity limits for the parts listed, with the exception of the…
  • SMB00 108C 2019- Aug 15, 2019 · Service Bulletin/Repair Instructions
    Retailers should only use a Volvo part number on claims for items purchased directly from Volvo. Failure to follow this policy will result in claim adjustments. Warranty reimbursement rates and quantity limits for the parts listed, with the exception of the…
  • SMB00 006 2019-0 Aug 12, 2019 · Service Bulletin/Repair Instructions
    Software Installation Policy changes.
  • SMB84 001 2019-0 Aug 3, 2019 · Service Bulletin/Repair Instructions
    This is a Service Manager Bulletin: Windshield replacement products.
  • TJ31543 4 6-2018 May 19, 2018 · Service Bulletin/Repair Instructions
    This is a Technical Journal: This Journal is a guide for performing Software Downloads. Service: *See guide updated Oct. 12, 2016 for relevant P5/SPA Software Download information: P5_SPA_SW_Guide.pdf See VIDA Software tab for all other vehicles.The attache…
  • SMB00-071-2018-0 May 11, 2018 · Service Bulletin/Repair Instructions
    Description of Goodwill Policy and Guidelines.
Source: NHTSA manufacturer communications files.