Campaign 24V-634

Fuel injectors may have been assembled without O-ring support discs, which can result in a fuel leak

Defect summary

Ford Motor Company (Ford) is recalling certain 2023 Lincoln Corsair, 2023-2024 Escape, 2024 Mustang, and 2025 Explorer vehicles. The fuel injectors may have been assembled without O-ring support discs, which can result in a fuel leak.

Consequence

A fuel leak in the presence of an ignition source increases the risk of a fire.

Remedy

Dealers will install new fuel injector O-rings and O-ring support discs, free of charge. Owner notification letters were mailed on October 7, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S54.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Source: NHTSA ODI recalls file, campaign 24V634000. Text as published by NHTSA.

Vehicles covered

4 product lines are covered

Owner complaints filed with NHTSA about fuel system on these vehicles: 17, of which 1 involved a crash, fire, injury or death. Complaints are not verified by NHTSA.

Vehicles covered by campaign 24V-634
Make	Model	Model years	Complaints on this component
Ford	Escape	2023 to 2024	12
Ford	Explorer	2025	3
Ford	Mustang	2024	1
Lincoln	Corsair	2023	1

Source: NHTSA ODI recalls and complaints files. Equipment, tire and child-seat campaigns list products, not vehicles.

Investigation

No NHTSA investigation is linked to this recall

Most recalls are started by the manufacturer. This one lists "Manufacturer" as its origin.

Before the recall

1 service bulletin on this component came first

Distinct manufacturer communications on the same component group, make, model and model year in the 24 months before the report date.

Source: NHTSA manufacturer communications file.

Service bulletins

26V-578 Sep 9, 2026
Fuel tank may be improperly secured and leak fuel, or detach from the vehicle while driving
26V-369 Jun 9, 2026
Canister Purge Valve (CPV) may malfunction, causing the engine to stall unexpectedly while driving
26V-158 Mar 17, 2026
Biodiesel deposits may form on the pump drivetrain roller components, which could lead to failure of the high pressure fuel pump
25V-597 Sep 11, 2025
Bolts securing the high pressure fuel pump may not be tightened properly, which can result in a fuel leak
25V-467 Jul 11, 2025
Fuel injector may crack and leak fuel inside the engine compartment
25V-455 Jul 7, 2025
Low-pressure fuel pump may fail, which can result in an engine stall while driving