2015 BMW 535I

23 complaints on file, page 1 of 2.

1. Filed Apr 30, 2026Failure Apr 6, 2026Pittsburgh, PASidewall

   Tire Size 245-40-19 - Car 2015 BMW 535 x-drive During a trip from [XXX] to [XXX] the the Continental ProContact SSR MOE tires on both the drivers and passinger side front developed sidewall bubbles. The tires had less than 3500 miles on them. The tires were purchase through the local BMW Dealer, A&L Motors, in Pennsylvania. I had a bubble develop on another Continental Pro Contact MOE a year ago but I wasn't worried about that due to the tire having over 35,000 miles. In XX years of car ownership I have never had an issue with a tire bubbling other than this. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

   NHTSA complaint 11734928
2. Filed Sep 10, 2025Failure Aug 23, 202370,000 milesNaples, FLElectrical system, Engine and engine cooling

   The contact owns a 2015 BMW 535I. The contact stated that while driving at 30 MPH, the engine overheated. The engine temperature gauge was between 250 and 300 degrees. The contact linked the failure to NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System). The vehicle was taken to the local dealer and was diagnosed with a water pump connector failure. The vehicle was repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 70,000.

   NHTSA complaint 11686396
3. Filed May 20, 2025Failure Apr 20, 202588,000 milesOrange, CASteering

   The contact owns a 2015 BMW 535I. The contact stated that upon starting the vehicle, a steering wheel image was displayed on the instrument panel. The computer then informed the contact to carefully drive the vehicle to a dealer for service. The contact stated that excessive force was needed to steer the vehicle during the failure. The vehicle was taken to the dealer where a diagnostic test was performed. The contact was informed that the electrical steering rack system was defective and needed to be replaced. The manufacturer was notified of the failure and referred the contact to the NHTSA to report the failure. The vehicle was not repaired. The failure mileage was approximately 88,000.

   NHTSA complaint 11662104
4. Filed Jan 30, 2025Failure Jan 15, 2025Galloway, NJHeadlights

   1. What component or system failed or malfunctioned, and is it available for inspection upon request? Answer: The adaptive headlight system on my 2015 BMW 535i XDrive sedan has malfunctioned due to water intrusion. Yes, the vehicle is available for inspection upon request. 2. How was your safety or the safety of others put at risk? Answer: The malfunctioning adaptive headlights have put my safety and the safety of others at risk because they fail to provide adequate illumination while driving at night. This compromised visibility can lead to an increased risk of accidents, especially on poorly lit roads and during adverse weather conditions. 3. Has the problem been reproduced or confirmed by a dealer or independent service center? Answer: Yes, the problem has been reproduced and confirmed by an independent service center. They identified water intrusion as the cause of the adaptive headlight malfunction. Reported to BMWUSA with supporting documents/photographs 4. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Answer: The vehicle has not yet been inspected by the manufacturer, police, or insurance representatives. Only the independent service center has inspected the adaptive headlight system. 5. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? Answer: Yes, there were warning lamps and messages indicating a headlight malfunction prior to the failure. The warning messages first appeared approximately two weeks before (01/15/2025) the headlights completely failed.

   NHTSA complaint 11639776
5. Filed Jan 21, 2025Failure Oct 15, 2024121,397 milesPalmetto Bay, FLElectrical system, Engine and engine cooling

   The contact owns a 2015 BMW 535I. The contact stated while driving at undisclosed speeds or while the vehicle was parked, the message “Engine Coolant Level Low" and "Top off Soon as Possible - See Owner’s Manual” were displayed. Additionally, the message “Possible Engine Damages - Attention Scudding Hazard" was displayed. The contact stated that while depressing the accelerator pedal, the vehicle failed to respond as needed. The contact stated that there was smoke coming from the engine. The contact stated that coolant was added approximately every two days. Additionally, there was an abnormal burning coming from the engine, with an abnormal odor coming from underneath the vehicle. The contact stated that a dealer was contacted. The vehicle was taken to an independent mechanic where it was diagnosed and determined that the engine was leaking coolant. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure but offered no assistance. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The contact related the failure to NHTSA Campaign Number: 24V608000 (ENGINE AND ENGINE COOLING, ELECTRICAL SYSTEM); however, the VIN was not included in the recall. The approximate failure mileage was 121,397.

   NHTSA complaint 11637293
6. Filed Jan 20, 2025Failure Jan 18, 2025Canaan, NHEngine

   Water pump electrical plug not properly protected from water causing short circuit and possible fire hazard. Smell wires burning at water pump plug. It’s a known issue and actual recall on other bmw models.

   NHTSA complaint 11637165
7. Filed Dec 5, 2024Failure Nov 30, 2024Stockton, CAAir bags, Seat belts, Seats

   Seatbelt light on, restraint System warning indicator on.

   NHTSA complaint 11629139
8. Filed Sep 9, 2024Failure Aug 26, 202425,000 milesLithonia, GAEngine and engine cooling

   The contact owns a 2015 BMW 535I. The contact stated while driving 35 MPH, the message that the engine was overheating was displayed, with a message to “Drive Moderately” displayed as well. The driver started to slow down and the message to turn off the engine was displayed. The contact turned off and restarted the vehicle four times and waited 15 to 20 minutes. There were no warning lights illuminated. The vehicle was towed to the local dealer, where it was diagnosed and determined that the water pump needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 25,000.

   NHTSA complaint 11613529
9. Filed Aug 23, 2024Failure Aug 23, 2024New City, NYElectrical system, Engine and engine cooling

   The contact owns a 2015 BMW 535I. The contact stated that occasionally while driving at an undisclosed speed, the vehicle lost motive power and shut off. The contact stated that several unknown warning lights were illuminated on the instrument panel. The vehicle was taken to a local independent mechanic where it was diagnosed; however, the cause of the failure could not be determined. The vehicle was taken to a local dealer to be diagnosed; however, the result of the diagnostic test was not provided. The contact stated that the failure recurred. The vehicle was taken back to the same local dealer where it was diagnosed; however, the cause of the failure could not be determined. The vehicle was taken to a local Midas where it was diagnosed that the water pump was exposed to water and related the failure to NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System); however, the VIN was not included. The manufacturer was made aware of the failure. The failure mileage was unavailable.

   NHTSA complaint 11610425
10. Filed Jul 30, 2024Failure Jul 29, 2024Louisa, VAUnknown or other

    The car that I just bought has a problem with the axle and is causing the car to pull to the right.

    NHTSA complaint 11605378
11. Filed May 11, 2024Failure May 3, 2024Brooklyn, NYElectrical system, Warnings, Steering

    Here is the video about how the part fails. I uploaded this video to youtube. You can pass this video to BMW, that is your prerogative, [XXX] My cars has the angle sensor error, and calling for irregular communication with other modules. I am sure he reasons for this are in the video. Lastly I will upload error codes my scanner detected. The steering angle control fails in all BMWs 5 series over 70% of the time after 8 years. The part has been designed, defectively. The internal wire breaks because of the design of the part, as you will be able to see in the attached Youtube video, demonstrating the damaged cable and how it happens, because of bad design. A faulty part, leads to limited steering, and if this happens suddenly the driver can lose control of the car, unable to steer, and crash, hit a pedestrian, a wall and building. As small person not string, could easily end up crashing something or someone. I find this level of design for planned obsolescence fraudulent. I hope you let the hammer of the law fall hard on BMW. My steering angle controlled just failed. When I found out why it failed, it made me furious. I will take my car tomorrow for repairs. Hopefully you put the recall Monday morning. This is sufficient evidence. The You Tuber that made the video, was eloquent in his demonstration, but the internet is full of these videos, and that means many many failing parts, and likely already a few dead people. Look into it. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

    NHTSA complaint 11588276
12. Filed Feb 22, 2024Failure Feb 15, 2024132,000 milesAlexandria, VAAir bags, Occupant classification

    The contact owns a 2015 BMW 535I. The contact stated while driving at an undisclosed speed, the message “Passenger Restraint Air Bag Malfunction" was displayed. The air bag warning light was illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 132,000.

    NHTSA complaint 11573365
13. Filed Dec 14, 2023Failure Jul 1, 2023Alexandria, VAExterior lighting

    Headlight started to collect condensation, not due to any damage to the headlight itself. I understand that this will eventually lead to damage of the electronic components of the headlight because the condensation collects in the bottom of the headlight. Per the advice of my mechanic, I am replacing the headlight before the water can do damage. He says it's a well-known problem.

    NHTSA complaint 11560150
14. Filed Mar 8, 2023Failure Apr 8, 2021Towson, MDElectrical system, Exterior lighting, Body

    Myself along with thousands of other owners are having moisture build up issues inside the headlight that eventually create puddles of water that short out the headlights which is $5000 for each headlight replacement.

    NHTSA complaint 11510725
15. Filed Dec 7, 2022Failure Dec 6, 2022Pleasant hill, CAUnknown or other

    When car comes to stop and driver or left rear passenger attempts to open the door, the door will sometimes not open. It remains locked. Right side door lever, when pulled, will unlock the door and you can open. The only way to open the door is to press the unlock button in the center console twice. This unlocks the doors and you can exit. This is of concern since the car has power locks. Should an accident occur, driver and rear passenger can be stuck in car.

    NHTSA complaint 11496405
16. Filed Nov 30, 2022Failure Nov 24, 2022Brooklyn, NYEngine, Fuel/propulsion system

    Recently purchase this vehicle from BMW of Greenwich. Drive it less than 200 miles - the odometer at the time of purchase had 55,000 miles, the engine looked perfect upon visual inspection. The fax report had a failed emissions inspection in the record and a second inspection days latter as apassed. I detected burnt smell coming from the engine, and immediately stopped driving it and called the vendor. The vendor has the car towed to their facility and it is there being (hopefully) repaired. I used my own computerized diagnostics tool, that showed error HO2S 12 Heater Control Circuit Specifics: Engine code P0141 – 02 Sensor Heater Circuit Malfunction (Bank 1- Sensor 2) Downstream What does that mean?   Heated oxygen sensors contain heating elements to help them get to operating temperature quickly in order to minimize the amount of time spent before they can provide feedback to the powertrain control module. Sensor two is downstream of the catalytic converter ensures the catalytic converter is operating efficiently by monitoring the air-fuel  This fault alters fuel burning and compromises the efficiency of the engine, compromising fuel efficiency . Now - There is no reason why a sensor this important be faulty, and therefore, it is my opinion that my new car could have gone in flames with me and my family inside. I have been reding on the internet that these sensors are prone to failure, what in my perspective could be part of planned obsolescence, which is an outright scam to swindle owners out of their money. If i am worng on the planned obsolescence perspective, I am certainly right of this being a very serious defect, that should be corrected immediately. I request that you investigate and request the manufacturer to recall these vehicles, as they present a grave risk to life and property.

    NHTSA complaint 11495474
17. Filed Jul 2, 2022Failure Jul 1, 2022American Fork, UTElectrical system

    The plastic covering over that is connected to the battery in the trunk started to slowly corrode and melt. It burned through the trunk cover and also burned into a bag and coat I had sitting in the trunk. I was on a long-distance road trip and I kept smelling something odd, but no warning lights came on. When I opened the trunk and removed my luggage, there was some smoke and then I saw the place that had burned through. There was nothing wrong with the battery itself.

    NHTSA complaint 11472079
18. Filed Jan 8, 2021Failure Dec 29, 202059,160 milesChicago, ILAir bags, BodyCrash

    DECEMBER 29TH 2020, MY WIFE WAS TURNING LEFT WHILE PULLING INTO A PARKING SPACE IN A SHOPPING MALL WHEN THE CAR SUDDENLY SURGED FORWARD EVEN THOUGH SHE HAD HER FOOT ON THE BRAKE. SHE PLOWED INTO THE CAR PARKED IN THE SPACE ON THE RIGHT AND PUSHED THAT CAR INTO THE CAR TO ITS RIGHT. THE AIR BAGS ON THE STEERING WHEEL, LEFT AND RIGHT SIDE AND DRIVER'S KNEE BAG ALL DEPLOYED. STATE FARM HAS JUST DECLARED THE CAR A TOTAL LOSS.

    NHTSA complaint 11387251
19. Filed Aug 18, 2020Failure Aug 14, 202059,000 milesGrapevine, TXSteering, Suspension, Wheels

    BMW HAS A KNOWN ISSUE WITH MY MAKE AND MODEL WITH THE STEERING KNUCKLE (SWIVEL BEARING) AND WHEEL BEARINGS MAKING CONTACT. THIS HAS HAPPENED NOW TO BOTH MY DRIVER AND PASSENGER SIDE AND IT IS VERY SCARY. ONCE THEY MAKE CONTACT, THEY STAY IN CONTACT UNTIL FIXED BY THE DEALER. IT SIGNIFICANTLY AFFECTS THE ABILITY TO HANDLE THE VEHICLE AND MAKES THE CAR SHUTTER, AFFECTS THE ABILITY TO ACCELERATE AND BRAKE, AND AFFECTS OVERALL DRIVING IN GENERAL. THEY SAY IT IS NOT A SAFETY ISSUE, BUT IT FEELS ANYTHING BUT SAFE WHEN YOU DO NOT FEEL IN CONTROL OF YOUR VEHICLE. ALL YOU CAN HEAR WHILE DRIVING IS THE METAL-ON-METAL CONTACT OF THE TWO BEARINGS. I PAID BMW $800 TO FIX MY PASSENGER SIDE AND NOW I WILL HAVE TO PAY THAT AGAIN TO FIX THE DRIVERS SIDE. THIS SHOULDN'T BE MY RESPONSIBILITY TO PAY FOR MY SAFETY IN THIS CAR. I DON'T HAVE $800 TO FIX THIS, BUT IF I DON'T I FEEL LIKE I WILL GET SERIOUSLY INJURED AND SOMETHING WILL BREAK ON MY CAR. THERE IS NO WAY YOU CAN KEEP DRIVING THE CAR LIKE THIS AND IT NOT "AFFECT THE INTEGRITY OF THE VEHICLE" AS BMW SAYS.

    NHTSA complaint 11349996
20. Filed Apr 22, 2020Failure Apr 3, 2020Apopka, FLSuspension

    RECENTLY, I NOTICED MY LEFT-REAR SUSPENSION HAS BEEN FAULTY AND THIS ISSUE SEEMS TO BE HAPPENING TO A LOT OF OTHER PEOPLE. THE TIRE WOULD GO ALL THE WAY INTO THE BODY OF THE CAR AND WHICH MAKES IT IMPOSSIBLE TO DRIVE SINCE IT'S RUBBING AGAINST THE CAR. THIS ONLY HAPPENS WHEN THE VEHICLE IS PARKED, FROM WHAT I'VE NOTICED. I'M AFRAID THAT IT WILL HAPPEN WHILE I AM ON THE HIGHWAY WHICH IN RETURN CAN CAUSE ACCIDENT

    NHTSA complaint 11321886