2022 Ford Bronco Sport

359 complaints on file, page 1 of 18.

1. Filed Oct 1, 2026Failure Sep 29, 2026Kalamazoo, MIElectrical system, Engine, Fuel/propulsion system

   My 2022 Ford Bronco Sport exhibits severe engine knocking and low fuel pressure, which are primary symptoms of open safety recalls 24S16 and 25S76. On 9/29/26, Seelye Ford of Kalamazoo charged me $220.21 out-of-pocket for a powertrain recall system software update. They are now refusing to inspect the physical fuel injectors or complete the safety recalls unless I pay out-of-pocket to replace an unrelated push-to-start button module, holding a federal safety recall hostage. The vehicle continues to malfunction identically after their software flash, making it a severe stalling and fire hazard. It is currently stranded on the dealer's lot.

   NHTSA complaint 11768273
2. Filed Sep 25, 2026Failure Sep 9, 2026Dixon, MOElectrical system, Engine, BodyFire

   My 2022 Bronco Sport suffered a physical underhood engine fire due to Recall 25S76 / Campaign 25V467. Ford Corporate is refusing to provide a loaner vehicle or alternative transportation, leaving me stranded while the vehicle sits unrepairable at a Ford dealership awaiting a final hardware remedy that does not yet exist. We have also been denied the Ford Buy Back program even though we COULDNT and were BLOCKED to set a maintenance appointment for said recall to attempt to prevent this from happening because they do not have a permanent fix. The dealership and Progressive insurance want to replace all burnt parts with the same defective recalled parts which should be illegal and is unsafe. We just want the means to get our family into a safe vehicle.

   NHTSA complaint 11766911
3. Filed Sep 22, 2026Failure Jul 1, 2026Chicago, ILPower train, Steering, Suspension

   Front and rear axle, 4 wheel drive, and differential issues, causing steering, wheel, and driving issues. There is a nationwide back order on parts needed to repair this common, and known issue, leaving Ford service to return customers to continue driving unsafe vehicles until parts arrive. Despite Ford having knowledge of this safety hazard, there has been no recall.

   NHTSA complaint 11766030
4. Filed Sep 13, 2026Failure Aug 3, 2026Muncie, INUnknown or other

   The A/C condensate drain valve on the 2022 Ford Bronco Sport features a severe engineering defect that causes water to back up directly into the passenger cabin. The soft rubber "duckbill" drain valve is sandwiched blindly behind a tight underbody exhaust heat shield. Normal exhaust heat causes the rubber valve to stick permanently shut, turning the HVAC assembly into a water tank. Additionally, factory carpet insulation is wedged tightly against the internal housing, pinching the line shut.Safety Risk & Hazards:When the drain fails, large volumes of water flood the interior passenger floorboards. This water pools directly over sensitive electrical wiring harnesses and modules located beneath the dash, creating a severe risk of electrical shorts, sudden component failure, or a vehicle fire. Furthermore, the backed-up water completely saturates the cabin air filter and window defroster system, causing sudden, severe windshield fogging while driving, which severely impairs driver visibility.

   NHTSA complaint 11763939
5. Filed Sep 10, 2026Failure Sep 9, 2026Murfreesboro, TNPower train

   I have a 2022 Ford Bronco Sport Outer Banks that I bought brand new. I special ordered it and had it delivered to a dealership in Jacksonville IL. The vehicle has 107,000 miles on it. On XXX while driving to work my car completely quite running in the middle of a busy intersection with cars speeding by us and me and my fiance were both in danger of being hit by multiple Semi trucks, this road leads directly to an industrial park. I had the vehicle towed to the nearest ford dealer who told me the Transmission failed completely. I have read online that this is a known issue with a series of Bronco products that ford has produced. there are endless online forums and from what i can find Ford has not addressed or notified consumers that their product may quit unexpectedly out of no where putting lives at risk. This could kill people. We had just got off one of the most busy interstates in the united states. [XXX] in [XXX] if my car would have quit on I24 its very likely me and my fiance would both be dead and possibly others injured as well. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

   NHTSA complaint 11763332
6. Filed Sep 8, 2026Failure Jul 4, 2026Westport, CTUnknown or other

   The APIM completely failed disabling my rear back up camera. Ford had a know issue with this car model that they issued a customer satisfaction program that has expired but the systems are still failing and they are refusing to replace and address.

   NHTSA complaint 11762794
7. Filed Sep 6, 2026Failure Aug 17, 2026Vevay, INFuel/propulsion system, Assist

   The charcoal canister, connection, wires and felt cover has been broken. This is the second time something has went through the cover and broke the charcoal canister. First time it was covered under warranty and only the canister and cover had a hole. This time several things were broken. It caused the engine light to come on. It has also caused the lane assist to stay on. There are bare wires underneath the vehicle. The Ford company wanted to charge me over $2,000. to repair. I do not take this Bronco out on trails four wheeling, it is a family vehicle. It has been caused, I assume by a rock coming up and hitting underneath it.

   NHTSA complaint 11762471
8. Filed Sep 3, 2026Failure Mar 15, 202641,000 milesBroonall, PAFuel system, Gasoline, Differential unit

   The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was unavailable. The local dealer and manufacturer were contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure associated with the recall. The contact stated that while turning at slow speeds and while turning while in reverse, the vehicle was vibrating and shaking abnormally with a loud grinding sound. The vehicle was taken to the local dealer and was diagnosed with rear differential failure. The contact was informed that the rear differential needed to be replaced. The vehicle was not repaired, and the contact was informed that parts were not available. The contact was concerned that the rear differential failure might cause the vehicle to become inoperable. The manufacturer was notified of the failure and confirmed that parts were not yet available. The failure mileage was 41,000.

   NHTSA complaint 11761912
9. Filed Sep 3, 2026Failure Sep 3, 2026Dallas, TXSteering, Body, Suspension

   When turning any direction or hitting speeds of 75 mph +, vehicle makes loud noise and starts shaking. Took it to an independent mechanic and ran a diagnostic, they said the rear differential is going out which isn't normal for vehicles with this mileage and said it was a manufacturer defect. When I took the vehicle to a Ford dealership, the tech laughed and said there's a one month wait for parts and 15 other Broncos in front of me dealing with the same issue.

   NHTSA complaint 11761898
10. Filed Sep 2, 2026Failure Sep 2, 2026Fort Worth, TXUnknown or other

    On [XXX], my 2022 Ford Bronco Sport was stationary under my residential carport. I was seated in the front passenger seat with the passenger door open. I reached across and depressed the brake pedal with my hand and pressed the engine Start/Stop button. I did NOT touch or move the rotary gear selector before starting the vehicle. Immediately after the vehicle started, it unexpectedly began moving backward. I reached over and moved the gear selector to PARK to stop the vehicle. Before I was able to stop it, the open passenger door was caught and bent backward, causing damage to the vehicle. I did not intentionally select REVERSE or command the vehicle to move backward. I am reporting this because I am concerned that an unintended transmission/gear-selection or electronic control malfunction allowed the vehicle to move backward upon startup without Reverse being selected. VIN: [XXX] I am requesting that this incident be documented and evaluated as a potential vehicle safety defect involving unintended vehicle movement. Insurance claim will be filed for damage. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

    NHTSA complaint 11761508
11. Filed Sep 1, 2026Failure Jul 1, 2026Overland Park, KSPower train

    I first noticed noise from the rear of the vehicle in early July 2026, within days of picking it up from Louisburg Ford following a turbocharger repair completed June 29, 2026. The rear drive unit (rear differential) has since been diagnosed as failing at 82,053 miles, with a repair quoted at approximately $4,000. Ford documented this failure mode in Technical Service Bulletin 23-2335, issued October 2023 and superseded by 24-2185 and 24-2386, identifying the rear drive unit vent hose as an entry point for fluid contamination that destroys the unit. My vehicle is within the affected population — 2022 Bronco Sport Outer Banks with the 1.5L engine, delivered October 29, 2022. In October 2023, when Ford documented this defect, my vehicle had approximately 25,000 miles and was under its bumper-to-bumper warranty. The vehicle has been serviced exclusively at Louisburg Ford since delivery at 11 miles, and the records show the vent hose has never been replaced — the original design remains installed. This vehicle has also required repairs to engine sealing at three separate leak sources, the high-pressure fuel injectors, the exhaust converter, and a complete turbocharger and wastegate assembly, all before 83,000 miles. Ford has offered partial assistance, leaving $1,685 as my share. The vehicle is currently not drivable.

    NHTSA complaint 11761212
12. Filed Aug 28, 2026Failure Aug 28, 2026Washington, DCService brakes

    Brake components showing signs of failure at 28,000 miles on both front and rear brakes. Safety placed at risk given speed and general use of vehicle which includes passengers. This includes grinding stops, increasing foot pressure used to stop car, and under certain conditions reconsidering use of vehicle. Ford dealership inspected vehicle and is aware of issue and noted TSB (T25-2438) in service visit diagnosis. No warning lights present. Signs first appear as increased brake dust covering rim and tire areas, increasingly loud grinding and squealing of brakes whether in drive or reverse. No remedy provided by Ford despite low mileage and understanding that the issue is not normal wear and tear on vehicle.

    NHTSA complaint 11760476
13. Filed Aug 19, 2026Failure Aug 19, 2026Kalispell, MTEngine, Fuel/propulsion system

    My vehicle is subject to NHTSA Recall 25V467 / Ford Recall 25S76 for a fuel injector that may crack and leak fuel into the engine compartment, creating a risk of fire. The recall was issued in July 2025 and remains open more than a year later. Ford has provided an interim PCM software update intended to detect a leaking injector and mitigate the fire risk, but this does not replace the defective fuel injectors and the recall remains open. Ford states that a final remedy is still being developed / is not currently available for my vehicle. I am concerned about the length of time this safety defect has remained without an available permanent repair. The vehicle continues to be operated while subject to a known fuel-leak and underhood-fire risk, and I do not have the ability to have the defective components permanently repaired despite the recall having been open since July 2025. I am requesting that NHTSA review the delay in Ford providing the final remedy for Recall 25V467. The vehicle is available for inspection upon request. I have not experienced a fuel leak, fire, crash, or injury at this time.

    NHTSA complaint 11757998
14. Filed Aug 18, 2026Failure Aug 18, 2026Palisade, COFuel system, Gasoline

    The contact owns a 2022 Ford Bronco. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The vehicle was taken to the dealer, and the contact was informed that the part to do the recall repair was unavailable. The contact was advised to take the vehicle to the dealer if the vehicle experienced the failure. The manufacturer was contacted. The contact had not experienced a failure.

    NHTSA complaint 11757631
15. Filed Aug 17, 2026Failure Aug 4, 2026Kenai, AKCarry handle, Shell, Base

    Locking device to secure car seat to the base broke, on this REPLACEMENT infant car seat. Graco Case #49771285, 10/19/25 (I no longer have pictures or videos of defective car seat, Graco should have them on file. The infant seat was returned to Graco QA, the Graco replaced it with current defective car seat on 10/24/25). Current Graco infant car seat Case # 5195437 with Reference # 520230003. I have pictures of this one. In addition, our daughter gave us her back up car seat to use with her son, the one we bought the above car seats for. This SSME & 3rd infant car seat had the SAME DEFECT! We asked Graco to RECALL these seats. They said they don’t make them any longer. We requested a recall again and said we would also be submitting a report of defect to NHTSA, this is it. We are concerned for the safety of thousands of infants nationwide that are still using these infant car seats. PLEASE follow up with Graco AND recall these infant car seats. Thank you from a concerned grandparent.

    NHTSA complaint 11757551
16. Filed Aug 17, 2026Failure Jul 22, 2026Fairview, MIPower train

    Both the valve included in Ford's TSB 24-2185 and the clutch pack included in TSB 26-2328 both defaulted in the vehicle, causing debris and metal shavings to accumulate in the RDU which resulted in pitting of the gears and parts. This has resulted in a complete RDU replacement. The vehicle has only 65,700 miles.

    NHTSA complaint 11757469
17. Filed Aug 12, 2026Failure Mar 14, 2026Yelm, WAEngine, Power train, Unknown or other

    Oil pump solenoid has been replaced 3 times and the vehicle is under 100,000 miles. There is a low oil light illuminates on dash board in addition to acceleration lose and a white smoke coming from under the hood and the back end of the vehicle. The 6th or 7th time this happened the Bronco had to be towed. There were many more problems included in this tow, powertrain failure, engine misfire, loss of power, crackling, popping sound from under the hood.

    NHTSA complaint 11756393
18. Filed Aug 10, 2026Failure Aug 1, 2026denham springs, LAPower train

    I am reporting a safety concern involving the transmission in my 2022 Ford Bronco Sport equipped with the 1.5L engine and 8-speed automatic transmission (8F35). I purchased this vehicle new in May 2022 with approximately 6 miles on it. At approximately 83,000 miles, the vehicle displayed a “Powertrain Malfunction/Reduced Power” warning through FordPass. The notification stated that a transmission clutch had not applied within the expected amount of time and warned that I may experience limited functionality, including unavailable gears. I took the vehicle to an authorized Ford dealership, All Star Ford Denham Springs, for diagnosis. On August 4, 2026, the dealership informed me in writing that the vehicle has an internal transmission failure and metal in the transmission fluid. The technician determined that the transmission requires complete replacement. I was subsequently quoted approximately $13,000 for the repair. I am concerned that an internal transmission failure of this nature could result in reduced propulsion, unavailable gears, abnormal shifting, or loss of vehicle mobility. Which it did in the middle of a airline hwy in baton rouge, La I am requesting that NHTSA review this failure and determine whether similar transmission/clutch failures are occurring in other 2022 Ford Bronco Sport vehicles equipped with the 8F35 transmission and whether this represents a broader safety defect. Ford has previously issued Customer Satisfaction Program 22B38 involving certain 2022 Bronco Sport vehicles equipped with the 8F35 transmission. That program described a manufacturing issue involving a transmission clutch component and a potential long-term durability concern. I understand that my vehicle has not been confirmed to be included in that program, and I am not claiming that it caused my failure. I am providing this information because of the similarity to the clutch-related warning and subsequent internal transmission failure diagnosed in my vehicle.

    NHTSA complaint 11756077
19. Filed Aug 10, 2026Failure Aug 1, 2026denham springs, LAElectrical system, Fuel/propulsion system, Power train

    I am reporting a safety concern involving the transmission in my 2022 Ford Bronco Sport equipped with the 1.5L engine and 8-speed automatic transmission (8F35). I purchased this vehicle new in May 2022 with approximately 6 miles on it. At approximately 83,000 miles, the vehicle displayed a “Powertrain Malfunction/Reduced Power” warning through FordPass. The notification stated that a transmission clutch had not applied within the expected amount of time and warned that I may experience limited functionality, including unavailable gears. I took the vehicle to an authorized Ford dealership, All Star Ford Denham Springs, for diagnosis. On August 4, 2026, the dealership informed me in writing that the vehicle has an internal transmission failure and metal in the transmission fluid. The technician determined that the transmission requires complete replacement. I was subsequently quoted approximately $13,000 for the repair. I am concerned that an internal transmission failure of this nature could result in reduced propulsion, unavailable gears, abnormal shifting, or loss of vehicle mobility, particularly if the failure occurs while the vehicle is being driven. Thus being it did fail in the middle of a highway with the gas pedal no longer working. The car was then towed to the dealership and would not even go into neutral to remove the car from the trailer I am requesting that NHTSA review this failure and determine whether similar transmission/clutch failures are occurring in other 2022 Ford Bronco Sport vehicles equipped with the 8F35 transmission and whether this represents a broader safety defect. Ford has previously issued Customer Satisfaction Program 22B38 involving certain 2022 Bronco Sport vehicles equipped with the 8F35 transmission. That program described a manufacturing issue involving a transmission clutch component and a potential long-term durability concern. I understand that my vehicle has not been confirmed to be included in that program

    NHTSA complaint 11755823
20. Filed Aug 5, 2026Failure May 18, 2026York, SCAir bags, Seat belts, SuspensionCrash1 injured

    TRANSACTION FRAUD & SYSTEM BYPASS:The vehicle was purchased from an authorized franchise dealer in January 2026. Following an investigation, it was discovered that the dealership's finance desk executed a "split-paperwork" scheme to override an automated delivery compliance hold. The dealership utilized my actual 2.0L Badlands VIN on banking documents, but electronically transmitted a completely different, lower-trim 1.5L engine VIN to my insurer (USAA) to issue a clean delivery binder. This intentional data manipulation was used to knowingly bypass active safety recall alerts.SUMMARY OF INCIDENT:In March 2026, while traveling on [XXX], the front suspension suffered an unexplained, catastrophic failure, resulting in an immediate, total loss of steering control. The vehicle veered off the roadway and impacted a concrete barrier at high velocity. The mechanics of this failure exactly mirror the structural anomalies detailed in federal NHTSA Recall 26V340000 (Ford Recall 26S36) regarding lower control arm ball joint separation.CRITICAL RESTRAINT SYSTEM FAILURE:During the high-velocity impact, the primary occupant safety restraint systems completely failed to perform. The driver’s side seatbelt failed to lock, and zero front or side airbags deployed. This total safety mechanism failure directly resulted in a severe Traumatic Brain Injury (TBI) and permanent new-onset seizures, confirmed via clinical EEG by the Veterans Affairs (VA) hospital and currently managed via Keppra 3x/day.FORENSIC EVIDENCE PRESERVATION:High-definition video evidence exists, captured 10 days prior to the crash, documenting the seatbelt retractor in a pre-existing state of mechanical failure (dangling/failing to recoil). The vehicle has undergone only minor exterior cosmetic repairs; the failed suspension components, broken seatbelt modules, and un-deployed airbag sensors remain fully intact and forensically preserved as physical evidence inside my garage for immediate federal safety ins INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATI

    NHTSA complaint 11755073