2023 Ford Explorer

110 complaints on file, page 1 of 6.

1. Filed Sep 28, 2026Failure Dec 30, 2025Brooks, GASuspension

   I am submitting this complaint involving suspension on 2023 Ford Explorer. Dealership has replaced the right front stunt mount two times. The problem is still not corrected.

   NHTSA complaint 11767501
2. Filed Sep 18, 2026Failure Sep 14, 2026Silver Spring, MDUnknown or other

   I was driving on the highway at approximately 70mph in my 2023 Ford Explorer Platinum which has 30,000 miles on it. We heard a loud noise which sounded like a gun went off inside the car. My sunroof exploded outward with no warning or messages and no impact. Edges of the remaining glass were angled upward indicating that the glass burst outward. There were no signs of glass impacting the thin fabric retractable shade. We had been driving for about 3 hours when the incident occurred. I took the vehicle to a Ford dealer, they took pictures and submitted a request for it to be covered under warranty but have not confirmed. We could have been at risk if I had not maintained my composure and moved safely to the shoulder. Vehicles behind us may have been impacted by the flying glass but I did not see any other vehicles pull over. I did get an estimate for repair from a local body shop in case Ford does not agree that it is a manufacturing problem. This should be covered by Ford!!!

   NHTSA complaint 11765256
3. Filed Sep 16, 2026Failure Aug 30, 2026Kingsville, MOWarnings, Warning, Power train

   While driving, vehicle made a grinding sound, and all systems related to cruise, 4wd, decent control all illuminated on dash. Vehicle was taken to dealer, metro ford. Metro ford stated the transfer case has failed internally, and being replaced under powertrain. A week later, I received a callback, and the service writer stated after replacing and a test drive- it is still an issue, and the vehicle has an issue- which they feel is the AWD module, AWD module failed causing clutch in transfer case to lock up when it shouldn’t be resulting in limited power and grinding and depletion of safety systems on vehicle. Dealer states ford is aware of the issue but offered me a discounted repair of 270 dollars vs the 7-800 that it costs to complete the repair. Vehicle is still in shop weeks later with warning lights on.

   NHTSA complaint 11764616
4. Filed Sep 6, 2026Failure Aug 26, 2026Lake Jackson, TXUnknown or other

   Purchased new June 2023, took delivery October 2023 due to camera recall. Drive to work 5 miles a day, less than 10000 miles on it yet my driver side dash is now Ingles and rolling up. I see this is a common issue. I paid extra for the King Ranch edition. Seems this should be a dealer covered repair. I would like this looked into.

   NHTSA complaint 11762481
5. Filed Aug 28, 2026Failure Aug 28, 2026Mentor, OHUnknown or other

   The exhaust pipe that connects a catalytic converter to the muffler broke and was dragging on the highway. It was during rish hour and was no safe place for me to pull over and within just a few miles, the other side of it broke off and the whole pipe between the catalytic converter and muffler fell into traffic behind me. Apparently this has been an issue with 2020-2022 model years but It needs to be extended further into atleast the 2023 model year since that is what I have.

   NHTSA complaint 11760401
6. Filed Aug 27, 2026Failure Aug 25, 2026San Ramon, CAVisibility/wiper

   The panoramic sunshade on our 2023 Ford Explorer bunches up and dips down into the rear passenger compartment when being retracted, obstructing rear visibility when using the rear view mirror or looking over your shoulder.

   NHTSA complaint 11759896
7. Filed Aug 20, 2026Failure Aug 20, 2026Thomasville, GABody

   The paint is starting to bubble and flake off from inside the vehichle doors by the seam where corrosion under the paint has started. I have looked at multiple complaints from other explorer owners and this is a common issue that ford does not want to fix. There sheet metal is contaminated with “white oxidized rust underneath the paint causing the bubbling and paint letting go resulting in further rust.

   NHTSA complaint 11758266
8. Filed Aug 10, 2026Failure Jun 25, 2026Anchorage, AKUnknown or other

   I am submitting this complaint regarding my 2023 Ford Explorer ST and my inability to obtain the remedy for NHTSA Campaign 26V123 / Ford Recall 26C11, involving a rearview-camera/SYNC display condition that may reduce rear visibility and increase crash risk. RCAK-26V123-1258 2.pdf Kendall Ford of Anchorage has notified me in writing that it will no longer perform any work on my vehicle, including recalls. Kendall states recalls require a Ford-authorized facility and identifies Seekins Ford in Fairbanks as the closest non-Kendall Ford dealer. I contacted Ford for assistance. A Ford representative acknowledged Kendall’s refusal in a voicemail and stated, “The only thing that we can do in this instance is have you go to another dealership,” directing me elsewhere for the recall. However, Ford’s current 26C11 instructions identify Mobile Repair and Pickup & Delivery as available and specifically state, “Arrange for a mobile repair at the owner’s location.” I am not refusing the recall or requesting that Kendall perform it. I am requesting that Ford arrange a qualified Ford-authorized mobile repair rather than requiring me to travel hundreds of miles to Fairbanks. I respectfully request that NHTSA review Ford’s handling of my recall access and assist in ensuring I have a safe, practical means of obtaining the remedy. Supporting documentation: Kendall’s written correspondence, Ford’s voicemail acknowledging the refusal, and Ford’s current 26C11 instructions.

   NHTSA complaint 11755840
9. Filed Jul 11, 2026Failure Jun 1, 2026Wilmington, DEBlind spot detection

   The light for the right hand mirror blind spot warning came loose within the mirror housing. The light still works and activates when a vehicle is in the blind spot, but the light has fallen to the bottom of the mirror housing and is barely visible (a yellow glow at night).

   NHTSA complaint 11749749
10. Filed Jul 10, 2026Failure Apr 2, 2026Holliston, MAExterior lighting, Suspension

    Faint popping and knocking sound coming from front suspension, LOUD clunk coming from rear suspension when going over bumps. Both seem to cause vehicle to be floaty while driving. Also headlights sometime flicker while driving with switch in auto position and sometimes will not shut off after exiting vehicle ( have to turn switch to off position and then back to auto to resolve ) Vehicle has approximately 21k miles on it but off warranty due to time. Will be bringing into local repair shop soon.

    NHTSA complaint 11749497
11. Filed Jul 9, 2026Failure Jul 3, 202622,000 milesBoothwyn, PASignage/signal recognition

    The contact owns a 2023 Ford Explorer. The contact stated that while driving from Pennsylvania to Ohio through the Pennsylvania Turnpike, the adaptive cruise control system was not functioning. The "Adaptive Cruise Control Is Not Available" warning message was displayed on the instrument panel. No warning lights illuminated. A dealer was made aware of the failure but informed the contact that adaptive cruise control was inoperable on certain highways. The manufacturer was not made aware of the failure. The vehicle was not repaired. The failure mileage was approximately 22,000.

    NHTSA complaint 11749331
12. Filed Jun 24, 2026Failure Jun 16, 2025Anchorage, AKElectrical system, Engine, Power train

    Vehicle: 2023 Ford Explorer ST VIN: [XXX] I am reporting ongoing safety-related powertrain and drivability defects that continue despite numerous repair attempts, including complete engine and transmission replacement. Since approximately June 2025, my vehicle has experienced delayed acceleration, hesitation, erratic RPM behavior, harsh shifting, loss of power, and intermittent warning lights. The vehicle has also stalled, jerked during acceleration, and exhibited transmission shuddering and lurching. The problems have been repeatedly reproduced, documented, inspected, and repaired by Kendall Ford of Anchorage, Alaska, the sole servicing Ford dealership involved. Repairs have included replacement of fuel injectors, cylinder heads, a complete engine assembly, and a complete transmission assembly. Despite these repairs, the safety concerns remain. Current symptoms include: • 1-4 second delay in throttle response. • Vehicle may fail to accelerate below approximately 30 mph. • Engine RPM rises significantly without proportional vehicle acceleration. • Erratic shifting, surging, and harsh jolts. • Intermittent check engine lights, FordPass alerts, and electrical warnings. These conditions create a significant safety risk because the vehicle may fail to accelerate when entering the highway, merging into traffic, crossing traffic, making left turns, or avoiding hazards. The delayed throttle response and sudden acceleration after the delay increase the risk of a crash. Attached service records document stalling, misfires, loss of propulsion concerns, and repeated powertrain failures requiring replacement of both the engine and transmission, yet the drivability concerns continue. I believe this may involve a defect in the powertrain, transmission controls, engine management system, electronic throttle control system, or related vehicle control modules. I respectfully request that NHTSA investigate these recurring safety-related defects. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C

    NHTSA complaint 11746273
13. Filed Jun 23, 2026Failure May 28, 202661,000 milesSterling Heights, MIElectrical systemFire

    The contact owned a 2023 Ford Explorer. When the contact’s husband activated the air conditioning system after the vehicle had been parked for several hours, a fire started underneath the console inside the vehicle. The driver pulled over to the side of the road, where onlookers assisted with extinguishing the fire with a fire extinguisher. The contact’s husband received burns on his fingers. Medical attention was not needed. The Fire Department was not contacted. The vehicle was towed to the dealer to be inspected; however, the cause of the failure was not determined. The vehicle was deemed a total loss. The contact was provided with photos of the vehicle and became aware that the wiring was burned. The manufacturer was not made aware of the issue. The failure mileage was approximately 61,000.

    NHTSA complaint 11745964
14. Filed Jun 14, 2026Failure Jun 12, 2026Emmaus, PASuspension

    Premature leaking and failure on rear shocks absorbers. Premature failure could lead to handling issues and interference with driver assist handling, action control etc. Some say this is a know issue but not one that has prompted a recall

    NHTSA complaint 11744038
15. Filed Jun 11, 2026Failure Jun 6, 2026Kingsville, MOSuspension

    The rear subframe bushing is torn, resulting in the rear of the vehicle to sway side to side when traveling down the road at highway speeds, making it difficult to maintain lanes. Bushings are not covered by the 60k power train warranty, and resulting in a 2-3,000 dollar repair due to subframe in rear of vehicle needing dropped and bushing pressed out or entire subframe to be replaced.

    NHTSA complaint 11743490
16. Filed Jun 11, 2026Failure Jun 1, 2025Kingsville, MOUnknown or other1 injured

    The chrome/ brushed finish peeling along the top of the center console, resulting in sharp edges. The vehicle is just outside of bumper to bumper warranty and the fix is out of pocket. Vehicle current has 55k miles on it, and bubbling down both sides of the laminated trim.

    NHTSA complaint 11743487
17. Filed Jun 1, 2026Failure May 22, 2026Manchester, NHWarnings, Adaptive cruise control

    Precollision assist warnings on in the car saying system unavailable. Took to the dealer and showed me the sensor for this was broken and my cost would be $1800 to repair. My vehicle only has 16000 miles on it and is covered by an extended warranty and 3 year BTB warranty. Dealer claims the sensor was hit by an external force so it wasn't covered. I said we have hit nothing and my vehicle shows no damage. Internet says these can fail by bumper collision or hitting a pot hole. I think it is a vehicle safety issue that you don't design something that can withstand hitting a bump or pot hole or why wouldn't you give clearance for the bumper to flex. Ford can't tell me what happened to the sensor and to me that is a safety issue. I spoke with the service advisor and went up to service manager and called Ford customer care and they refuse to do anything about it.

    NHTSA complaint 11741254
18. Filed May 26, 2026Failure Apr 22, 2026St.george, UTUnknown or other

    Vehicle: 2023 Ford Explorer Recall Number 25S49 (NHTSA:25V315) I am filing this complaint regarding a failed recall remedy & my Ford dealership's refusal to re-repair my vehicle. The recall remedy was previously performed at an authorized Ford dealership. The defect has since recurred, my infotainment screen is completely black & non-functional at all times, leaving me with no rear-view camera visibility when reversing, which is an ongoing safety hazard. When I returned to the dealership they refused to perform a second repair under the recall. Dealer records confirm the original repair was completed. I am requesting the NHTSA document this complaint, investigate the failed remedy & require Ford to provide a durable fix for vehicles where the recall repair did not hold.

    NHTSA complaint 11740112
19. Filed May 21, 2026Failure May 16, 202643,000 milesLyndonville, VTAir bagsCrash2 injured

    The contact owns a 2023 Ford Explorer. The contact stated that while her boyfriend was driving at 40 MPH, another vehicle did not stop at a stop sign and crashed into the front passenger side of the vehicle. All of the air bags deployed. The contact's boyfriend suffered bruising to the wrist and left upper arm and redness on the right hand. The front passenger-side curtain air bag caused the contact second-degree chemical burn on the right side of the stomach when it burned through two layers of clothing. The contact also suffered from a sprained left foot and left hand and lacerations from the shoulders and elbows from the air bag deployment. The contact and her boyfriend were transported to the hospital via ambulance and received medical attention. A police report was filed. The vehicle was towed to the tow yard but was not yet deemed totaled by the insurance company. The manufacturer was not made aware of the failure. The failure mileage was approximately 43,000.

    NHTSA complaint 11739351
20. Filed May 10, 2026Failure May 1, 2026Rockville, MDUnknown or other

    I purchased the Ford Explorer in June of 2023. The struts were replaced at 10,400 miles because of this problem. I have tried to work with Ford Customer service and have a case number associated with it XXX . I brought the Explorer in to get it fixed again for the same strut problem. It has 44,600 miles on it. So it’s out of the warranty it 36K miles . Still after working with Ford Customer Relations service they denied any coverage for the repair. They said they don’t cover regular worn parts . Now, I am paying out of pocket $2,097.47. This is a known problem and I feel Ford needs to pay for the repair of the strut . It’s clearly a manufacturer defect. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

    NHTSA complaint 11736843