2020 Hyundai Santa Fe

213 complaints on file, page 1 of 11.

1. Filed Sep 23, 2026Failure Sep 17, 2026Norwich, NYEngine

   Codes P0172 and P016B. Oil has fuel in it due to high pressure fuel pump leaking. Possible premature engine failure or fire. This is a 2020 santa fe limited 2.0T.

   NHTSA complaint 11766360
2. Filed Sep 23, 2026Failure Feb 6, 2026Florence, SCEngine

   At times the engine will freeze up, stall the car while driving, or the car will altogether turn off when at a stop sign or light, while the car is still on. I've had the oil changed before the mileage indicated expired because the engine light came on and I was told the car had no oil at all when I know the oil was just changed within a 3 months time frame.

   NHTSA complaint 11766290
3. Filed Sep 22, 2026Failure Jul 13, 2026Ocala, FLUnknown or other

   At approximately 42,000 miles, the AC system on my 2020 Hyundai Santa Fe suffered a potential immediate and premature failure, creating a severe driving safety hazard. The AC expansion valve began actively leaking refrigerant inside the dashboard, rendering the climate control system completely inoperable of normal operation. In Florida's high humidity and heavy rainstorms, this loss of proper AC function means the windshield defogging/defrosting mechanism fails to dehumidify cabin air. This results in sudden, severe window fogging while driving, heavily obstructing visibility and creating an imminent crash risk. Furthermore, as a senior managing multiple health conditions, a gradual, then total loss of cooling in extreme Florida heat poses a direct medical and physical safety hazard. The independent repair facility that fixed our vehicle noted an alarming pattern, servicing about 6 newer Hyundai models from our car's age group for similar AC failures and expansion valve leaks within a single month. Because an expansion valve is designed to last the life of a vehicle, this failure at 42,000 miles—combined with active industry investigations into internal Hyundai compressor degradation shedding debris downstream in the AC system—strongly indicates a systematic material defect. We have spent about $2,800 out-of-pocket to recharge the system, add dye, lose the charge again, and ultimately replace the valve inside the dashboard. Unfortunately, because Hyundai refuses to check our vehicle at their expense to find and remove potential Teflon or metal filings caused by this widespread compressor issue, and if needed, replace the compressor and other compromised components, this internal degradation can continue to cause recurring component leaks and damage at our unaffordable expense, while continuously releasing refrigerant into the air.

   NHTSA complaint 11766135
4. Filed Sep 17, 2026Failure Aug 17, 2026137,000 milesFall Branch, TNEngine and engine cooling

   The contact owns a 2020 Hyundai Santa Fe. The contact stated that while driving approximately 55 MPH, the vehicle went into LIMP Mode and failed to properly accelerate, with the check engine warning light illuminated and flashing. The vehicle was later towed to the local mechanic, who was unable to determine the cause of the failure; however, engine oil was added to the engine. After retrieving the vehicle, the contact discovered that the engine oil level was low shortly after the engine oil was added. The contact stated that the vehicle was consuming an excessive amount of engine oil and the vehicle was taken back to the local mechanic. The mechanic confirmed that the engine oil level was low, and metal shavings were found in the engine oil. The vehicle was taken to the local dealer, and the contact was informed that an oil consumption test was needed. The cause of the failure was not yet determined. The failure mileage was 137,000.

   NHTSA complaint 11765014
5. Filed Sep 12, 2026Failure Sep 6, 2026Bourbonnais, ILUnknown or otherFire

   I drove my car from for about an hour to my destination. I get to my destination and park and the car starts smoking lightly from under the hood and then increases. I was still sitting in the car when I was told my car was on fire. It went from a little smoke to a full blown fire in a couple of minutes. I got out the car and within minutes the front of the car caught fire and blew up. The car has been inspected by insurance. There were no warnings prior to this happening. I could have been serious injured or possibly killed. I am currently experiencing PTSD from this event. My son was just in my car previously. I am have this happened when I was there alone. I see that there are certain years that have been affected by fire, but the 2020 should be involved.

   NHTSA complaint 11763784
6. Filed Sep 10, 2026Failure Aug 15, 2026Peotone, ILEngine

   At approximately 122,000 miles, my 2020 Hyundai Santa Fe experienced a serious engine malfunction while I was driving on the highway. The check engine light suddenly illuminated and the vehicle began thrusting/jerking forward unexpectedly. We immediately took action to exit the highway and were able to get off the highway, but the engine died before we could fully stop the vehicle. This created a serious safety risk because the unexpected jerking and subsequent loss of engine power occurred while traveling at highway speeds and could have resulted in loss of control or a collision. The vehicle was towed to a local independent mechanic. After inspecting it, the mechanic stated that the engine needed to be replaced and recommended taking it to a Hyundai dealership because of the continuing issues associated with the Theta II engine. The vehicle was then towed to the Hyundai dealership. The Hyundai dealership inspected the vehicle and determined that cylinders 2 and 4 were not firing and recommended replacing the valve shaft. We requested a complete engine replacement. Hyundai initially offered a 50/50 split of the repair cost, but after we requested an engine replacement, Hyundai declined and instead offered a 70/30 cost split. There was also a previous documented concern regarding increased oil consumption, as noted in an earlier oil-consumption report. The vehicle has been inspected by both an independent mechanic and a Hyundai dealership. The vehicle and engine components are available for inspection upon request. No police or insurance inspection was performed, to my knowledge.

   NHTSA complaint 11763336
7. Filed Sep 8, 2026Failure Sep 7, 2026Norman, OKEngine

   My car has the 2.0 T GDI theta 2 motor and it went into limp mode and after scanning the codes it’s the p1326 code. The vin doesn’t show to be apart of the class action lawsuit but it’s the same motor

   NHTSA complaint 11762696
8. Filed Sep 2, 2026Failure Jul 16, 2026West Palm Beach, FLWarnings, Engine, Power train

   Hyundai Motor America & Wallace Hyundai of StuartVEHICLE: 2020 Hyundai Santa Fe (2.4L Theta II GDI Engine)VIN: 5NMS23AD5LH181669INCIDENT MILEAGE: 181,000 MiHYUNDAI CASE NUMBER: 42981944SECTION 1: CATASTROPHIC INTERSTATE SAFETY INCIDENTOn July 16, 2026, while navigating heavy, high-speed traffic on Interstate 95 (I-95) at approximately 80 to 85 MPH, my vehicle suffered an un-commanded, catastrophic mechanical engine seizure. The vehicle instantly dropped from highway speeds down to a 21 MPH "limp mode," creating an immediate multi-car pile-up hazard on a major interstate. Physical inspection immediately after the failure proved that the engine oil level was completely full. The internal components catastrophically failed due to a documented, systemic factory defect involving premature rod bearing failure and oil starvation mechanisms, entirely unrelated to consumer maintenance.SECTION 2: PRIOR SAFETY COMPLAINTS & DOCUMENTED TIMELINEHyundai Motor America has intentionally forced me to operate a known, life-threatening safety hazard for 17 months, during which I drove an additional 31,000 miles under extreme duress. I filed formal oil consumption complaints with Hyundai Corporate every three to four months. I was forced to manually replenish the engine oil every 1,000 miles due to excessive oil loss.Specific safety reports detailing hazardous engine behavior were formally logged with Hyundai on November 25, 2025, and again in April 2026. Rather than remediating the vehicle, Hyundai corporate claims adjusters and dealership supervisors ignored these warning tracks, effectively throwing a consumer out into active traffic in an unsafe, defective vehicle.SECTION 3: AUTOMATIC SHUTDOWN TRAUMA & ACCIDENT RISKThe manufacturing defects caused an intermittent, un-commanded automatic The manufacturing defects caused an intermittent, un-commanded automatic engine shutdown condition. On 5 to 10 separate occasions while stationary at active traffic lights, the vehicle stalled10times

   NHTSA complaint 11761774
9. Filed Aug 31, 2026Failure Aug 28, 2026Amsterdam, NYEngine, Power train

   My car is consuming an immense amount of oil, the manufacturer recommends oil changes every 7,500 miles, I get an oil change less than 3,000 miles and on my last oil change i was told that there are oil shavings in my oil filter. I just got the SC9C2 update and now my engine is knocking. Car drives super rough and has signs of rod bearing failure. My engine is the Theta II 2.4GDI, a class action lawsuit was filed against Hyundai but my car wasn't included. I don't understand how Hyundai can know about this issue with this engine and not cover replacement. A car should at the very least last for the life of the loan, I am going to end up with no car and still making payments.

   NHTSA complaint 11760974
10. Filed Aug 28, 2026Failure Dec 7, 2025Lake Ronkonkoma, NYEngine

    2020 HYUNDAI SANTA FE SEL WITH 2.4L THETA II ENGINE EXPERIENCES SEVERE OIL CONSUMPTION AND REPEATED ENGINE STALLING DURING NORMAL OPERATION. THE VEHICLE HAS A DOCUMENTED HISTORY OF REPEATED LOW-OIL CONDITIONS DESPITE REGULAR OIL SERVICE. THE PROBLEM PROGRESSED TO THE ENGINE REPEATEDLY STALLING WHEN RETURNING TO IDLE. WHEN BRAKING TO A STOP OR WHILE STOPPED AT A TRAFFIC LIGHT OR STOP SIGN, THE ENGINE MAY STALL UNLESS THE DRIVER MAINTAINS ADDITIONAL THROTTLE. THIS CREATES A SAFETY CONCERN BECAUSE THE ENGINE CAN SHUT OFF DURING NORMAL TRAFFIC OPERATION. THE VEHICLE WAS PRESENTED TO CENTEREACH HYUNDAI FOR DIAGNOSIS. ACCORDING TO THE HYUNDAI SERVICE ADVISOR, THE DEALERSHIP FOUND THE ENGINE WITH VERY LITTLE/NEARLY NO ENGINE OIL DESPITE THE VEHICLE HAVING TRAVELED LESS THAN APPROXIMATELY 500 MILES SINCE ITS MOST RECENT OIL SERVICE/TOP-OFF. THE HYUNDAI TECHNICIAN REPORTEDLY SUSPECTS THAT THE ENGINE TIMING MAY HAVE JUMPED AND THAT THIS CONDITION MAY BE RELATED TO THE LOW-OIL CONDITION AND MAY EXPLAIN THE ENGINE STALLING. HYUNDAI HAS DIRECTED THAT AN OIL-CONSUMPTION TEST BE PERFORMED. THE INITIAL OIL SERVICE/ENGINE-FLUSH PROCEDURE HAS BEEN AUTHORIZED BY THE OWNER AT APPROXIMATELY $400. THE PROCEDURE THEN CONTEMPLATES APPROXIMATELY 1,000 MILES OF ADDITIONAL VEHICLE OPERATION TO MEASURE OIL CONSUMPTION. THIS CREATES AN ADDITIONAL SAFETY CONCERN BECAUSE THE VEHICLE BEING REQUIRED TO ACCUMULATE APPROXIMATELY 1,000 MILES IS THE SAME VEHICLE THAT HAS BEEN REPORTED TO REPEATEDLY STALL AT IDLE AND FOR WHICH THE HYUNDAI TECHNICIAN REPORTEDLY SUSPECTS A TIMING PROBLEM. THE OWNER HAS REQUESTED THAT HYUNDAI DOCUMENT WHETHER THE VEHICLE HAS BEEN EVALUATED FOR THE STALLING CONDITION AND WHETHER HYUNDAI CONSIDERS IT APPROPRIATE TO OPERATE FOR THE REQUIRED MILEAGE-ACCUMULATION TEST. HYUNDAI MOTOR AMERICA CASE NUMBER: 43164946. VIN: 5NMS3CAD4LH173916.

    NHTSA complaint 11760193
11. Filed Aug 14, 2026Failure Jul 27, 2026College Station, TXElectrical system, Exterior lighting, Unknown or other

    The multifunction/turn signal switch in my Hyundai has failed and causes the left turn signal to operate intermittently. While driving, I am unable to reliably activate the left turn signal when making a left turn or changing lanes. The signal may fail to engage when the turn signal lever is operated, requiring repeated attempts to activate it. College Station Hyundai inspected the vehicle and diagnosed the multifunction switch as the failed component requiring replacement. The replacement component has been identified as Hyundai part number 93400-S1750. I consider this a significant safety concern because the failure prevents me from reliably signaling my intention to turn or change lanes to other motorists. The malfunction occurs during normal operation of the vehicle and creates the risk that surrounding drivers will not know that I intend to turn or change lanes. The vehicle currently has approximately 86,611 miles. I reported the issue to Hyundai Motor America and requested assistance because this is a safety-critical component. Hyundai declined my request because the vehicle is outside the warranty period. I am submitting this complaint because I believe the premature failure of a component necessary for the reliable operation of the vehicle's turn signals may constitute a safety-related defect, and I am requesting that NHTSA document and evaluate this failure.

    NHTSA complaint 11756946
12. Filed Aug 13, 2026Failure Aug 7, 2026Las Vegas, NVFuel/propulsion system, Vehicle speed control

    Vehicle began running sluggish, gas smell noticed. Vehicle was due for oil change, took car in for oil change to AAA and mentioned gas smell. AAA identified gas leaking from fuel pump posing immediate safety issue that needed to be resolved.

    NHTSA complaint 11756767
13. Filed Aug 12, 2026Failure May 13, 202674,558 milesNatural Bridge, NYPower train

    The contact owns a 2020 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact stated that the vehicle lunged forward. In addition, the vehicle almost stalled. No warning lights were illuminated. The vehicle was taken to the dealer; however, the failure was not duplicated. The contact was informed that no fault codes were displayed. The contact was informed that the issues with the vehicle were just a case of bad luck. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact stated that the failure had occurred shortly after the vehicle was repaired under Technical Service Bulletin: 9C2, in May 2026. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 74,558.

    NHTSA complaint 11756514
14. Filed Aug 12, 2026Failure Aug 7, 2026Smock, PAElectrical system, Engine, Unknown or otherFire

    I went to the store, came home , parked and turned off the car. Went to go outside about 10 minutes ,maybe. Black smoke coming from right front. By the time i grabbed the keys and fire extinguisher there were flames coming from the engine compartment

    NHTSA complaint 11756416
15. Filed Jul 27, 2026Failure Jun 19, 2026Cedar Falls, IAUnknown or other

    We were notified there was a recall and to schedule an appointment to get the update. We did and it was updated. It hesitated when we drove it the next day and everyday after. WE took it in a second time and was told by our dealer that following the completion of service campaign 9c2 certain vehicles may exhibit a brief hesitation or rough shifting conditions and to let it warm up for 1-3 minutes. We were told that Hyundai is working on it. It has been over a month and it still does it. I now own a 2020 Hyundai Santa Fe vehicle with less than 38,000 miles that is a lemon in my opinion. I am paying for gas to let it run for the 3 minutes and cant sell it or trade it in without a major reduction in price. I feel Hyundai is not being responsible for the damage they have caused to my vehicle.

    NHTSA complaint 11753119
16. Filed Jul 21, 2026Failure Jul 20, 2026Pittsfield, MAAir bags

    I was quoted $3,000 to replace defective mat sensor in seat so that the airbag light will go off and my vehicle can be inspected. My family can’t afford this fix and I’m stressed out and do not know what to do. My vehicle was not in an accident nor was anything done that would cause damage and result in this fault. I am aware that the 2019 Santa Fe has an extended warranty for this exact defective mat sensor. My 2020 has the identical setup and failed just past the standard mileage limit. Because this is a critical SRS safety system that prevents my airbags from working properly I request help form the NHTSA. I read online a lot of owners are in my same situation.

    NHTSA complaint 11751706
17. Filed Jul 20, 2026Failure Jul 14, 2026Bella Vista, AREngine, Power train

    I am currently burning through 2.5 quarts of oil approximately every 800 miles.

    NHTSA complaint 11751503
18. Filed Jul 17, 2026Failure Jul 17, 2026Douglasville, GAVisibility

    The contact owns a 2020 Hyundai Santa Fe. The contact received notification of NHTSA Campaign Number: 21V00M000 (Visibility); however, the part to do the recall repair was not yet available. The local dealer was contacted and confirmed that the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

    NHTSA complaint 11751040
19. Filed Jul 13, 2026Failure Jun 4, 2026Kissimmee, FLWarnings, Assist, Wheels

    I am reporting severe safety risks and inspection fraud on my AWD 2020 Hyundai Santa Fe (VIN: [XXX]) caused by Universal Hyundai in Orlando. Inspection Fraud: The dealer falsified safety metrics, marking my brakes as a failing 4mm to push a $659.90 repair (RO# XXX), then passed those exact brakes at 5mm eleven days later (RO# XXX). Tire Malpractice: Mechanics over-inflated my tires to a dangerous 39 PSI and botched the alignment. This caused structural tire belt separation and severe sidewall bulges. The rear tire has suffered rapid, catastrophic deflation, dropping flat to 14.5 PSI and down to an empty 5.5 PSI. Crash & Drivetrain Risk: Operating an All-Wheel Drive (AWD) vehicle with a rapidly collapsing tire and asymmetric alignment forces the wheels to spin at mismatched speeds, creating severe friction that is destroying the internal powertrain transfer case and causing an immediate highway blowout crash risk. The service manager admitted "human error" and issued a full refund but banned my vehicle to avoid an audit. Hyundai Corporate has been notified under Case #XXX but has delayed resolution. Active consumer fraud file logged with the State of Florida under Case XXX. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

    NHTSA complaint 11749944
20. Filed Jul 8, 2026Failure May 18, 202684,000 milesWinter Garden, FLEngine and engine cooling

    The contact's daughter owns a 2020 Hyundai Santa Fe. The contact received a notification for an unknown emissions recall. The vehicle was taken to a local dealer, where it remained for three weeks, and an ECU software update was completed. The vehicle was then driven to the contact's residence. Upon restarting the vehicle, the vehicle jerked and chugged while driving. The manufacturer was notified of the failure, and a complaint was filed. The failure mileage was approximately 84,000.

    NHTSA complaint 11749004