Model year

2004 Keystone Zeppelin

Trailer, Not Applicable. Owner complaints on file from Sep 9, 2004 to Aug 3, 2015.

Recall campaigns covering this model year21.21M vehicles or units across those campaigns
Owner complaints126.0 times the median 2004 trailer
Severity index0.02004 trailers average 5.4
First 24 months6Complaints in its first two years
Complaints over time

Complaints about the 2004 Keystone Zeppelin peaked in 2004, with 4 filed

Owner complaints about this model year, by the year they were filed with NHTSA.

012342004420062008201020122014201620182020202220242026
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

50% of complaints about the 2004 Keystone Zeppelin name structure

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

Structure
6
Tires
4
Equipment
2
Electrical system
1
Suspension
1
Wheels
1
Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

2 recall campaigns cover the 2004 Keystone Zeppelin

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2004 Keystone Zeppelin
CampaignFiledSubjectComponentVehiclesRemedy
17V-755Nov 22, 2017List of the affected trailer models is available at: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17V755-5127.pdfEquipment1,205,997Part replacement
04V-223May 10, 2004On certain travel trailers, the dimmer switch face plate can melt around the slide controlLighting267Part replacement
Source: NHTSA ODI recalls file.
Owner complaints

What owners reported about the 2004 Keystone Zeppelin

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

12 complaints on file, page 1 of 1.

  1. Filed Aug 3, 2015Failure Jul 27, 2015Bradford, PABody

    TL* THE CONTACT OWNS A 2004 KEYSTONE ZEPPELIN. WHILE THE VEHICLE WAS BEING RENOVATED, THE LINOLEUM WAS REMOVED AND THE CONTACT DISCOVERED THAT THE SUPPORT BRACKETS LOCATED UNDERNEATH THE SLIDE OUT AND IN THE FLOOR WERE FRACTURED. THE CONTACT STATED THAT THE FLOOR BRACKETS WERE INSTALLED EVERY FOUR FEET. AN INDEPENDENT MECHANIC INSPECTED THE RV AND DIAGNOSED THAT THE TRAILER WAS UNSAFE TO PULL AND WAS UNREPAIRABLE. THE TRAILER WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNAVAILABLE.

    NHTSA complaint 10745814
  2. Filed Aug 19, 2008Failure Aug 1, 2007Lacombe, 00Recreational vehicle/trailer

    WE PURCHASED A NEW SPRINGDALE RV IN 2004 THAT HAD A DOMETIC REFRIGERATOR. IN THE SUMMER OF 2007 OUR FRIDGE STARTED LEAKING A YELLOW RESIDUE, SMELLED OF AMMONIA AND WOULD NOT COOL PROPERLY. WE HAD TO REPLACE THE COOLING UNIT AT OUR LOCAL RV DEALERSHIP. RECENTLY WE RECEIVED A PRODUCT RECALL ON THESE REFRIGERATORS AS THERE WAS A FIRE HAZARD. WE COMPLETED ALL THE FORMS AND SUBMITTED OUR PAID RECEIPT FOR THE REPAIRS. WE WERE INFORMED THAT NOTHING COULD BE DONE AS WE HAD ALREADY REPLACED THE COOLING UNIT AND THE RECALL WOULD ONLY INSTALL A SAFETY SHIELD TO CONTAIN THE FIRE IN THE EVENT OF A 'FATIGUE CRACK' OCCURRING. AFTER NUMEROUS TELEPHONE CONVERSATIONS WITH THE CUSTOMER SUPPORT LINE I HAVE FOUND YOUR EMAIL ADDRESS ON ONE OF THE FORMS AND WAS HOPING YOU COULD OFFER SOME ASSISTANCE. *TR

    NHTSA complaint 10238913
  3. Filed Dec 23, 2007Failure Oct 3, 200718,000 milesJacksonville, FLTread/belt

    I OWN A 2004 KEYSTONE RV TRAILER WITH ABOUT 18,000 MILES SINCE I PURCHASED IT THE RIGHT SIDE TIRES TRADES CAME OFF . WHEN I TRIED TO REPLACE THEM I WAS TOLD THEY ARE THE WRONG TYPE LT235/80/R16 (THEY ARE THE ORIGINAL FROM KEYSTONE) AND SHOULD BE A ST 235/80/R16 AND THAT IS WHY THEY FAILED PLUS ARE BELOW WT REQUIREMENT FOR MY TRAILER WT (THESE TIRES ARE ONLY SOLD BY KEYSTONE AND ARE MADE BY COOPER TO KEYSTONE SPECS )THE TIRES ARE TACOMA AND ARE OVERLOADED WHEN THE TRAILER IS LOADED FOR TRAVEL WITH IN IT,S MAX WT. *TR

    NHTSA complaint 10212605
  4. Filed Apr 27, 2007Failure Apr 6, 2007Cleburne, TXTires

    MISSION LOAD-MAX RADIAL TRAILER TIRE ST225 75R15. D.O.T.#WEHH2730804. TIRES HAVE PROBLEM WITH BLOWOUTS. *JB

    NHTSA complaint 10189099
  5. Filed Jun 27, 2006Failure Jun 26, 2006Mendon, MITread/belt, Sidewall, Valve

    REPLACED 4 RV TIRES LAST AUG BECAUSE OF CRACKING IN SIDEWALL DUROST/75D15C HF502 TL (78-15 6PR WITH TIRES REPLACED TO ME BY HWA FONG RUBBER (USA) INC IN COVINGTON, GA 30014 AFTER ONE YEAR AND 2400 MILES, YESTERDAY ONE OF THE REPLACED TIRES BLEW AFTER ALMOST ONE YEAR AND 2400 MILES. *JB

    NHTSA complaint 10160908
  6. Filed May 12, 2006Failure May 11, 20064,000 milesMeriden, CTTires

    I OWN A MOUNTIANEER TRAILER, MADE BY KEYSTONE. I HAVE TWO PROBLEMS. THE FIRST PRONLEM IS THAT I HAVE HAD TWO BLOWOUTS ON THE TIRES THAT CAME WITH THE TRAILER. THEY ARE MISSION, LOAD MAX RADIALS, ST225/75R15. THESE TIRES HAVE LESS THEN 4000 MILES ON THEM. THE FIRST BLOWOUT WAS ON THE WAY TO CONNECTICUT FROM FLORIDA. THE STEEL BELTS CAME THROUGH THE SIDE OF THE TIRE. A MOTORIST TOLD ME I HAD A FLAT WHICH I CHANGED. ON MAY 11, 2006 MY WIFE AND I WERE IN KENTUCKY AND WE HAD A SEVERE BLOWOUT OF THE SAME KIND OF TIRE. WE WERE ABLE TO PULL OVER, HOWEVER THE BLOWOUT CAUSED SEVERE DAMAGE TO OUR TRAILER. THE SECOND PROBLEM IS WITH KEYSTONE TRAILERS. THE GVW OF THE TRAILER IS 11,100 LBS. THE TIRES WHICH COME WITH THE THE TRAILER ARE MISSIONS, LOADMAX RADIALS, ST 225/75R15. EACH TIRE IS RATED AT 2540 PER TIRE. THERE ARE FOUR TIRES FOR A TOTAL WEIGHT OF 10,160. KEYSTONE IS PUTTING ON TIRES THAT DO N OT CARRY THE GVW. I CONSTANTLY CHECK MY TIRES FOR AIR PRESSURE. THE TIRES ARE RATED AT 65 PSI MAX COLD. I RUN THEM AT 62 PSI FIGURING THAT THE TEMPATURE WILL RISE DURING TRAVELING. IS THERE ANYTHING NHTSA CAN DO TO HELP ME WITH MY PROBLEM AND PREVENT OTHERS FROM HAVING A SERIOUS ACCIDENT? WOULD YOU ADVISE ME TO GO FROM A D RATE TIRE TO AN E RATED TIRE? THANK YOU.... THE TIRES ARE MANUFACTURED BY TIRECO, INC. I HAVE TRIED TO CALL THEM BUT THE DO NOT RESPOND. KEYSTONE DID RESPOND, HOWEVER THEY GAVE ME THE NUMBER OF TIRECO, INC AND STATED THAT IT WAS A TIRE PROBLEM AND WOULD NOT HELP FURTHUR. TIRECO, INC TELEPHONE NUMBER IS 800-227-8925

    NHTSA complaint 10157445
  7. Filed Apr 21, 2005Failure Sep 8, 2004Crown Point, INElectrical system, Recreational vehicle/trailer, Structure, Wheels

    PURCHASED THE UNIT IN JULY 2004, EVERYTHING HAS GONE DOWN HILL FROM THERE. LEAKS IN BOTH REAR AND SIDE SLIDE. SIDE SLIDE FIXED STILL LEAKS. LOW WHEEL WELL CLEARANCE. DUE TO POSSIBLE STRUCTURAL INSTABILITY, ISSUE WITH THE ZEPPELIN ARE NOT FUNCTIONING PROPERLY. TANKS DO NOT DRAIN PROPERLY, ELECTRICAL PROBLEMS. WALLS BOWING. LOST WEIGHT DISTRIBUTION BAR ON RIGHT SIDE OF HITCH, FACING FRONT OF THE UNIT. POSSIBLY DUE TO TOO MUCH WEIGHT ON ONE SIDE, UNIT WAS PRETTY MUCH EMPTY UPON RETURN TO DEALER. REAR SLIDE SEEMS TO BE TO LARGE FOR THE AREA, LEAVING DENTS IN THE WINDOW TREATMENT. TOOK SEVERAL TRIPS, AND EVERYTIME WE WOULD CLEAN UP THERE WOULD BE SCREWS LAYING ALL OVER THE FLOOR NEAR AND AROUND THE REAR SLIDEOUT, AS IF IT WERE COMING APART.*AK THE BATHROOM DOOR DID NOT CLOSE PROPERLY, WINDOWS WERE HARD TO OPEN, THE WALL NEXT TO THE BATHROOM DOOR SEEMED BOWED, POSSIBLE MOLD PROBLEMS, RECESSED LIGHTING ON TV AREA ON FLOOR NEVER WORKED, SPOT LIGHT OVER TV WORKED OCCASIONALLY, THE AWNING HAS NEVER ROLLED UP RIGHT, THE PIPE OR DRAIN PIP CAME OFF THE KITCHEN SINK. *JB

    NHTSA complaint 10107934
  8. Filed Mar 31, 2005Failure Mar 15, 2005Woodbridge, VASuspension

    THE TIRES OF MY TRAVEL TRAILER RUB AGAINST THE TOP OF THE WHEEL WELL BECAUSE OF THE LACK OF ADEQUATE CLEARANCE. THIS IS A SYSTEMIC PROBLEM WITH THE EARLIER VERSIONS OF THIS TRAVEL TRAILER, THE KEYSTONE ZEPPELIN Z301. THERE IS ONLY ABOUT 1" OF CLEARANCE BETWEEN THE TIRE AND WHEEL WELL WHERE THERE SHOULD BE 3" TO 4". THE MANUFACTURER SEEMS TO BE AWARE OF THE PROBLEM BUT HAS MADE NO EFFORT TO NOTIFY THE OWNERS OF THE AFFECTED TRAILERS. THIS COULD BE CATASTROPHIC SHOULD THE RUBBING PUNCTURE A TIRE AT HIGH SPEED.

    NHTSA complaint 10116163
  9. Filed Dec 20, 2004Failure Sep 23, 2004West Bend, WIFrame and members

    PURCHASED A ZEPPELIN Z301 ON A TUESDAY HAD AN ISSUE ARISE ON THRUSDAY. WAS TOLD TO KEEP THE UNIT AND CREATE A LIST. THE UNIT HAD FRAME SUPPORT ISSUES BEING OUT OF LEVEL WIDTHWISE 1/2 INCH PER FOOT SAGGING. FROM THIS MAIN ISSUE WAS TH START OF MY 26 LINE ITEM LIST. *AK

    NHTSA complaint 10104158
  10. Filed Nov 16, 2004Failure Sep 15, 2004Twin Lakes, WIUnderbody shields

    STRUCTURAL DAMAGE: THE FRAME IS NOT SUFFICIENT TO HANDLE THE TRAILER. THIS CAUSED TONS OF OTHER PROBLEMS, WALLS CRACKING, WATER IN TRAILER, TANKS NOT EMPTYING PROPERLY.*AK

    NHTSA complaint 10100008
  11. Filed Sep 21, 2004Failure Feb 26, 2004Boerne, TXStructure

    PLUMBING LEAKS, FLOODING, MOLD GROWING INSIDE CABINET FINISH (HEALTH HAZARD TO MY CHILDREN) BEEN IN SERVICE MANY TIMES, NOW DEALERSHIP AND MANUFACTURER ARE REFUSING TO HELP WITH THE SITUATION. *AK

    NHTSA complaint 10092998
  12. Filed Sep 9, 2004Failure Aug 25, 2004Twin Lakes, WIStructure

    THE FIRST NIGHT WE BROUGHT OUR NEW CAMPER HOME, WE NOTICED WATER ON THE FLOOR FROM BOTH SLIDES. ON OUR FIRST TRIP WITH SOME RAIN, WE HAD SOAKED CARPETS & A LIFTING KITCHEN FLOOR. THROUGH RESEARCH ON THE INTERNET WE HAVE FOUND THAT A LARGE NUMBER OF ZEPPLIN OWNERS, GOT WATER DAMAGE THE FIRST TIME IT RAINED WITH THEIR SLIDES OPEN. THE DEALER COULDN'T GET US IN TO LOOK AT IT UNTIL NEXT WEEK. I FEEL THAT THIS IS SOMETHING THAT NEEDS TO BE LOOKED INTO DUE TO THE LARGE NUMBER OF PEOPLE I HAVE FOUND WITH THE SAME PROBLEM. OUR MODEL IS THE Z301 BUT THROUGH THE REASEARCH WE HAVE FOUND PEOPLE WITH ALL THE ZEPPLIN MODELS LEAKING.*AK

    NHTSA complaint 10090717
Source: NHTSA ODI complaints file.
Investigations

1 NHTSA investigation on file

  • EA04032 Engineering analysis, Wheels
    WHEEL SEPARATIONS
    Opened Nov 23, 2004, closed Dec 30, 2005 ยท led to a recall
Source: NHTSA ODI investigations file.
Service bulletins

No manufacturer communications on file

Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall.

Source: NHTSA manufacturer communications files.