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Model year

2002 MCI D4500

Body and fuel not decoded. Owner complaints on file from Apr 12, 2005 to Apr 12, 2005.

Recall campaigns covering this model year737k vehicles or units across those campaigns
Owner complaints1Close to the median 2002 vehicle
Severity index0.0Crash, fire, injury or death per 100
First 24 months0Complaints in its first two years
Complaints over time

Complaints about the 2002 MCI D4500 peaked in 2005, with 1 filed

Owner complaints about this model year, by the year they were filed with NHTSA.

00.250.50.751200512007200920112013201520172019202120232026
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

100% of complaints about the 2002 MCI D4500 name brakes

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

Brakes
1
Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

7 recall campaigns cover the 2002 MCI D4500

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2002 MCI D4500
CampaignFiledSubjectComponentVehiclesRemedy
25V-853Dec 10, 2025Front door lower curb view glazing material is incorrectStructure15,454Part replacement
13V-498Oct 17, 2013Specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heatElectrical system10,016Part replacement
10V-087Mar 9, 2010Wheelchair lift may become disengaged from a locked position and slide unrestrained on its rollers in the storage structure, potentially breaking…Adaptive equipment4,457Repair or modification
09V-432Nov 3, 2009Connector board can corrode due to an accumulation of moisture under the connectorLighting701Repair or modification
06V-481Dec 19, 2006On certain motor coaches, the boost connector housing can fail over time, exposing the positive and negative terminalsElectrical system1,617Not stated
06V-140Apr 27, 2006On certain motor coaches equipped with detroit diesel series 60 engines, the turbocharger compressors can failEngine and cooling4,765Repair or modification
02V-103Apr 4, 2002On certain motor coaches that have multiplex systems, when the coach's defroster motor is activated, certain high speed cell net controllers…Electrical system300Part replacement
Source: NHTSA ODI recalls file.
Owner complaints

What owners reported about the 2002 MCI D4500

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

1 complaint on file, page 1 of 1.

  1. Filed Apr 12, 2005Failure Jan 1, 1901Brooklyn, NYService brakes, Air

    DEFECTIVE AIR BRAKE EQUIPMENT ON MCI D4500 BUSES.*MR IF THERE IS LESS THAN 90 PCI IN THE AIR SYSTEM THERE IS AN AUDIBLE BUZZER AND THE HAZARD LIGHT ILLUMINATES INDICATING LOW AIR. THE EMERGENCY BRAKE SYSTEM DOES NOT WORK UNTIL THE AIR PRESSURE IS ALMOST "0" ON THE MANOMETER ON THE DASHBOARD. *BF *NM

    NHTSA complaint 10118893
Source: NHTSA ODI complaints file.
Investigations

2 NHTSA investigations on file

  • EA12007 Engineering analysis, Powertrain
    MCI Drive Shaft Safety Loop Failures
    Opened Sep 13, 2012, closed Dec 3, 2015 · led to a recall
  • PE12007 Preliminary evaluation, Powertrain
    MCI Driveshaft Safety Loop Failures
    Opened Mar 21, 2012, closed Sep 20, 2012
Source: NHTSA ODI investigations file.
Service bulletins

4 manufacturer communications cover this model year

Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall.

  • SB 3120 Oct 7, 2019 · Service Bulletin/Repair Instructions
    This Service Bulletin informs owners of the procedure to clean the batteries and reapply corrosion inhibitor every 6000 miles or 3 months, whichever first occurs.
  • SB-357 Apr 25, 2011 · Service Bulletin/Repair Instructions
    MOTOR COACH INDUDSTRIES: INFORMATION ON REPLACING THE COOLANT PUMP THAT MAY HAVE A PROBLEM. *RM
  • 354 Feb 24, 2011 · Service Bulletin/Repair Instructions
    MOTOR COACH INDUSTRIES SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. THERE MAY BE A HARSH DOWNSHIFT, RPM FLARE, OR THE TRANSMISSION MAY LOCK. *RM
  • SB-277C Feb 24, 2009 · Service Bulletin/Repair Instructions
    MOTOR COACH: TAG AXLE/DRIVESHAFT INTERFERENCE-FIXED TAG AXLE. INTERFERENCE DUE TO LIMITED CLEARANCE BETWEEN DRIVE SHAFT U JOINT BEARING CAP BOLTS AND TAG AXLE CENTER BEAM. MODEL YEARS UNKNOWN. *PE
Source: NHTSA manufacturer communications files.