Model year

2016 NEW Flyer XD60

Body and fuel not decoded. Owner complaints on file from no date to no date.

Recall campaigns covering this model year36,405 vehicles or units across those campaigns
Owner complaints0Not enough peers on file
Severity indexNoneCrash, fire, injury or death per 100
First 24 months0Complaints in its first two years
Complaints over time

Complaints about the 2016 NEW Flyer XD60 by year filed

Owner complaints about this model year, by the year they were filed with NHTSA.

No campaigns match these filters.Reset filters
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

Complaints by component

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

No campaigns match these filters.Reset filters
Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

3 recall campaigns cover the 2016 NEW Flyer XD60

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2016 NEW Flyer XD60
CampaignFiledSubjectComponentVehiclesRemedy
21V-365May 18, 2021Sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leakFuel system3,600Part replacement
18V-394Jun 12, 2018Surface roughness of a guide pin in the radial brake calipers may cause the brake carriage guide pin support bolt to breakBrakes908Repair or modification
16V-223Apr 19, 2016These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which…Electrical system1,897Software update
Source: NHTSA ODI recalls file.
Owner complaints

What owners reported about the 2016 NEW Flyer XD60

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

0 complaints on file.

    Source: NHTSA ODI complaints file.
    Investigations

    NHTSA has not opened an investigation on this model year

    Source: NHTSA ODI investigations file.
    Service bulletins

    25 manufacturer communications cover this model year

    Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall.

    • TSIB 25-01 May 21, 2025 · Service Bulletin/Repair Instructions
      Thermo-King has issued a Service Bulletin (SB866-1) related to the clutch bearing maintenance on their QS616 HVAC screw compressor. New Flyer is issuing this Technical Service Information Bulletin to notify New Flyer XD60, XN60 and XDE60 bus operators about…
    • ITS61063 Feb 18, 2025 · Service Bulletin/Repair Instructions
      Instructions to Service to remove bypassed engine calibration from ECM and replace DEF sensor as required.
    • ITS61187 Dec 6, 2024 · Service Bulletin/Repair Instructions
      Instructions to Service to incorporate a PLC Update to prevent interlock activation when CAN speed messages are absent.
    • ITS60288 Oct 8, 2021 · Service Bulletin/Repair Instructions
      This Instruction to Service (ITS) decribes the inspection procedure required to inspect the upper bulkhead brakets for cracks, on the articulation joint of a sixty foot bus.
    • ITS59266 Sep 21, 2021 · Service Bulletin/Repair Instructions
      Technical Instruction describing how to mechanically fasten the Engergy Guide System (EGS) support brackets to the existing upper bulkhead structure at the articulation joint.
    • SMB-182 Sep 4, 2018 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin Identifies a New Requirement for Bolt Replacement in the Artic Joint Support Frame Installed on your New Flyer Vehicle.
    • SMB180 Aug 17, 2018 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
    • ITS6830 May 31, 2018 · Service Bulletin/Repair Instructions
      This Maintenance Instruction Describes How to Install the Optional Wheelchair Ramp Manual Extension Tool. (This tool is not required to manually deploy or stow the wheelchair ramp).
    • SMB170 Jun 28, 2017 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin provides a correction for the information regarding the replacement of the DEF tank suction filter.
    • ITS6572 Jun 30, 2017 · Service Bulletin/Repair Instructions
      This Maintenance Instruction describes an inspection of ZF center axle hub/rotor bolt torque.
    • SMB178 Jan 5, 2018 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
    • PMB049 Jan 5, 2018 · Service Bulletin/Repair Instructions
      This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
    • SMB177 Dec 6, 2017 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses located above the SDS enclosure on specifically equipped buses.
    • ITS6683 Dec 31, 2017 · Service Bulletin/Repair Instructions
      This Maintenance Instruction Describes How to Install New Articulation Joint Panel Cosmetic Caps.
    • SMB176 Nov 15, 2017 · Service Bulletin/Repair Instructions
      This Service Manual Bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. This bulletin only applies to vehicles with New Flyer designed ramps.
    • ITS6467 Oct 31, 2017 · Service Bulletin/Repair Instructions
      This Maintenance Instruction Describes How to Add Re-enforcement Brackets to the Existing Air Accessory Tank Mounting Bracket.
    • SMB173 Aug 11, 2017 · Service Bulletin/Repair Instructions
      This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
    • PMB048 Aug 11, 2017 · Service Bulletin/Repair Instructions
      This Parts Manual bulletin provides information on the part numbers of the engine lift brackets
    • SMB168 Mar 31, 2017 · Service Bulletin/Repair Instructions
      Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
    • ITS6364 Sep 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO REWORK HEAT EXCHANGER CABIN LOOP LINE AND ROUTING.
    • ITS6402 Oct 31, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO REWORK HEAT EXCHANGER COOLANT LINE AND LINE ROUTING.
    • ITS6368 Oct 31, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO REWIRE THE VOLTAGE REGULATOR POWER SUPPLY FROM THE BATTERY SIDE TO THE LOAD SIDE OF THE BATTERY DISCONNECT SWITCH.
    • ITS6420 Nov 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION FOR AMEREX DISPLAY MODULE AND FIRMWARE VALIDATION
    • ITS6413 Nov 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO REPLACE VERTICAL BOOSTER PUMP WITH A HORIZONTAL BOOSTER PUMP
    • ITS6221 Aug 30, 2016 · Service Bulletin/Repair Instructions
      TECHNICAL INSTRUCTION TO REMOVE AND REWORK ARTICULATION JOINT BELLOWS ASSEMBLY ON SPECIFICALLY EQUIPPED VEHICLES
    Source: NHTSA manufacturer communications files.