Model year

2003 Volvo VHD

Other, diesel, 6x4, built in United States. Owner complaints on file from Apr 2, 2007 to Nov 23, 2010.

Recall campaigns covering this model year11328k vehicles or units across those campaigns
Owner complaints31.5 times the median 2003 other
Severity index0.02003 others average 9.5
First 24 months0Complaints in its first two years
Complaints over time

Complaints about the 2003 Volvo VHD peaked in 2007, with 1 filed

Owner complaints about this model year, by the year they were filed with NHTSA.

00.250.50.75120071200920112013201520172019202120232026
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

67% of complaints about the 2003 Volvo VHD name electrical system

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

Electrical system
2
Engine and cooling
2
Brakes
1
Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

11 recall campaigns cover the 2003 Volvo VHD

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2003 Volvo VHD
CampaignFiledSubjectComponentVehiclesRemedy
12V-510Oct 18, 2012Seat belt d-ring weld may not be sufficient enough to meet the seat belt pull testSeat belts1,496Part replacement
09V-173May 21, 2009Seal may fail allowing water and contaminants to seep into the windshield wiper motorVisibility and wipers127,764Part replacement
07V-573Dec 14, 2007On certain heavy duty trucks, the circuit protection (i.e. automatic circuit breakers) used to protect the vehicle lighting system may not provide…Electrical system104,845Part replacement
06V-213Jun 14, 2006On certain trucks, the wheel spacer may become distorted from heat which potentially could lead to a loss of clamp that may result in loose wheel nutsWheels873Part replacement
06V-021Jan 26, 2006On certain trucks equipped with d12d engines, the exhaust gas recirculation (egr) cooler inlet pipes or the pipes that connect the egr valves to…Engine and cooling33,102Repair or modification
04V-457Sep 17, 2004On certain trucks equipped with valeo wiper systems, the wiper motor may be susceptive to salt intrusion that could possibly lead to a condition…Visibility and wipers56,154Part replacement
04V-404Aug 12, 2004Certain trucks fail to conform to the requirements of federal motor vehicle safety standard no. 207, 'seating systems.' the bench seat, as…Seats126Part replacement
04V-078Feb 13, 2004On certain heavy-duty class 8 trucks, the pinch bolt attaching the steering drag link to the pitman arm may not have been sufficiently tightenedSteering92Repair or modification
04V-077Feb 13, 2004On certain heavy-duty class 8 trucks, the assembled engine pre-heater jumper wiring harness was incorrectly assembledEngine and cooling2,112Repair or modification
03V-204May 30, 2003On certain heavy duty trucks equipped with jost international jsk 37u series fifth wheels, a fatigue crack can develop in the bracket pin weld…Trailer hitches1,275Part replacement
03V-108Mar 20, 2003Certain heavy duty class 8 trucks equipped with an optional two-man passenger bench seat fail to comply with the requirements of federal motor…Seat belts396Part replacement
Source: NHTSA ODI recalls file.
Owner complaints

What owners reported about the 2003 Volvo VHD

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

3 complaints on file, page 1 of 1.

  1. Filed Nov 23, 2010Failure Nov 12, 201015,000 milesBarrington, NHElectrical system, Engine and engine cooling

    NOVEMBER 12, 2010, WHILE DRIVING ON A STATE HIGHWAY, AS SOLE OWNER/OPERATOR OF A 2003 VOLVO VHD 64F 10 WHEEL DUMP TRUCK THE ENGINE SUDDENLY AND WITHOUT WARNING STOPPED RUNNING. IT IMMEDIATELY BECAME A SAFETY ISSUE TO CONTROL THIS EMPTY TRUCK WITH NO EQUIPMENT TRAILER ATTACHED BECAUSE OF THE LOSS OF POWER STEERING. THE VEHICLE WAS TOWED TO A VOLVO DEALER. IT WAS DIAGNOSED BY VOLVO AS AN ENGINE COMPUTER FAILURE. VOLVO HAS NOT EXPLAINED WHICH PART OF THIS (EECU) ENGINE ELECTRONIC CONTROL UNIT FAILED, WHICH I REQUESTED TO KNOW. THE EECU WAS REPLACED WITH A VOLVO REBUILT UNIT. THIS IS A PRODUCT SAFETY AND RELIABILITY ISSUE. THIS TRUCK HAS FIFTEEN THOUSAND, (15,000), ORIGINAL MILES. *TR

    NHTSA complaint 10367239
  2. Filed Nov 12, 2009Failure Jul 15, 2009213,763 milesMedway, MAEngine

    THE TRUCK WAS JUST WORKING AN AVERAGE DAY, HAULING HOT MIX ASPHALT, WHEN THE ENGINE BEGAN TO SKIP. BROUGHT THE TRUCK INTO DARIO DIESEL, THEY FOUND FAULTY INJECTOR CONNECTOR, HAD IT REPLACED. ONE MONTH LATER, THE SAME THING HAPPENED, AGAIN TOOK TRUCK TO DARIO DIESEL, THEY FOUND THE SAME PROBLEM, THEY REPAIRED THE CONNECTOR, AND SENT THE TRUCK ON ITS WAY. 2 MONTHS AFTER SECOND REPAIR, IT HAPPENED AGAIN, THEY FOUND THE SAME PROBLEM, CORRECTED IT AND SENT THE TRUCK ON ITS WAY AGAIN. ONE MONTH AFTER THIRD REPAIR, THE SAME THING HAPPENED AGAIN, AGAIN TOOK THE TRUCK TO DARIO DIESEL, THEY FOUND THE SAME PROBLEM AND SENT THE TRUCK ON ITS WAY. NOW THEY TELL US THE WHOLE WIRING HARNESS FOR THE CONNECTORS NEED TO BE REPLACED. WE HAVE ALREADY SPENT $1397.00 HAVING THIS PROBLEM SUPPOSEDLY REPAIRED. WE HAVE ALSO SENT A LETTER TO VOLVO TRUCKS TELLING THEM OF THE PROBLEM. *TR

    NHTSA complaint 10291956
  3. Filed Apr 2, 2007Failure Mar 19, 2007Laudrhill, FLElectrical system, Service brakes, Antilock/traction control/electronic limited slip

    ABS MALFUNCTION BRAKE SHUTDOWN AND UNIT TURNED OF COMPLETELY WHILE DRIVING VEHICLE. COULD NOT MAINTAIN CONTROL OF VEHICLE. I PLACED VEHICLE IN COMPANY SHOP SEVERAL TIMES AND INCIDENT CONTINUED TO OCCUR NUMEROUS TIMES. I SPOKE TO SWIFT OPERATION MANAGER SCOTT JOHNSON LOCATED IN OCALA FLORIDA ABOUT PROBLEM AND NOTHING WAS DONE. I SPOKE TO RICK PICKARD SWIFT FLEET MANAGE IN OCALA OFFICER AND NOTHING WAS DONE. I SPOKE TO ROB WHO IS THE HEAD SHOP MANAGER OF THE OCALA OFFICE. I REQUESTED THAT THE VEHICLE BE SENT TO VOLCO TECHNICIANS AND NOTHING WAS DONE. THEY PLACE THE VEHICLE IN THE SHOP FOR THE FOURTH TIME IN THREE CONSECUTIVE WEEKS FOR THE SAME INITIAL PROBLEM AND NOTHING WAS DONE. FURTHERMORE IT STATES IN THE VEHICLE MANUAL OF VOLVO, IF TOTAL SHUTDOWN OF VEHICLE OCCURS AT ANY TIME PLEASE NOTIFY VOLVO DIRECTLY AS WELL AS DOT TO REPORT VEHICLE PROBLEMS TO PREVENT ANY OUTCOME OF AN ACCIDENT, INJURY OR DEATH. PAGE 134 OF VEHICLE MANUAL. *JB

    NHTSA complaint 10186704
Source: NHTSA ODI complaints file.
Investigations

2 NHTSA investigations on file

  • PE06054 Preliminary evaluation, Lighting
    INOPERABLE TAIL LIGHTS
    Opened Nov 16, 2006, closed Feb 7, 2007
  • EA02021 Engineering analysis, Suspension
    FRONT SUSPENSION U-BOLTS LOOSEN OR BREAK
    Opened Sep 6, 2002, closed Nov 6, 2003
Source: NHTSA ODI investigations file.
Service bulletins

118 manufacturer communications cover this model year

Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall; the 60 most recent are listed.

  • TSB 373-001 202609 Sep 21, 2026 · Service Bulletin/Repair Instructions
    Overheating has been observed at the alternator power cable and ground cable connection, resulting in melted insulation around the terminal area. The alternator power cable connection should maintain a stable electrical contact without overheating or insu…
  • CBR 2246-5 032026 Mar 3, 2026 · Service Bulletin/Repair Instructions
    CBR - Z Spring Bracket Wear. Volvo Chassis
  • CBR 2488 072025 Jul 28, 2025 · Service Bulletin/Repair Instructions
    CBR - A significant GPS reporting issue is affecting fleet operations, with trucks maintaining back-office communication but failing to transmit GPS location data.
  • CBR-2139 202405 May 2, 2024 · Service Bulletin/Repair Instructions
    CBR - 11 Liter Engines - Fuel In Oil.
  • V728-005A 202308 Aug 14, 2023 · Service Bulletin/Repair Instructions
    TSB: Barksdale Leveling Valve, Leak Test
  • CBR-2120 202308 Aug 29, 2023 · Service Bulletin/Repair Instructions
    CBR: Volvo VHD & VN Models - Vehicle Wil Not Start, PTO Active Message Displayed In Cluster, PTO Light On When PTO Switch Is Turned Off
  • CBR-2112 202307 Jul 24, 2023 · Service Bulletin/Repair Instructions
    CBR: Programming Failure - Chassis With Cummins Engine And An Allison Transmission
  • KC-2265 Apr 20, 2023 · Service Bulletin/Repair Instructions
    CBR: Volvo VHD Models - Allison Reduced Engine Load At A Stop (RELS) Diagnostic Trouble Code P071A Or P07CE - Non-Split/Drop Box PTO. VHD chassis may experience Diagnostic Trouble Code P071A or P07CE along with symptoms of no reduced engine load (RELS) whe…
  • KC-2260 Apr 12, 2023 · Service Bulletin/Repair Instructions
    CBR: Volvo Chassis - Timing Gear Plate Repair. This solution provides supplementary information to be used when installing a Timing Gear Plate with Integrated Seal.
  • KC-2033 Apr 12, 2023 · Service Bulletin/Repair Instructions
    CBR: Volvo On-Highway Vehicles - Bendix ABS Fault SPN 807 FMI 13 Blink code 19-4. The new Central Pressure Control (CPC) system has changed the way that the ABS chuff test is performed.
  • KC-2248 Feb 21, 2023 · Service Bulletin/Repair Instructions
    Flywheel Housing Thread Repair
  • KC-395 Feb 8, 2023 · Service Bulletin/Repair Instructions
    Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)
  • CBR-2201 Aug 29, 2022 · Service Bulletin/Repair Instructions
    Engine Control Module (EMS) Software (MSW) Information – August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
  • KC-435 Jun 7, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Equipped with An Automated Manual Transmission (AMT, iShift) - SNV 19-002 - AMT Oil Filter Housing Corrosion
  • KC-2174 Jun 15, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Drag Link Inspection And Replacement Criteria
  • KC-2028 Jun 17, 2022 · Service Bulletin/Repair Instructions
    AMT Control Housing Bench Testing - False Failures
  • KC-2107 Jun 3, 2022 · Service Bulletin/Repair Instructions
    DEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer
  • KC-2112 Jun 21, 2022 · Service Bulletin/Repair Instructions
    Programming Failure - Chassis With Cummins Engine And An Allison Transmission
  • KC-2116 Jun 3, 2022 · Service Bulletin/Repair Instructions
    NOx Sensor Troubleshooting Guide - US10+OBD13 And Newer Emissions
  • KC-2119 Jun 21, 2022 · Service Bulletin/Repair Instructions
    DTC U012100 - Lost Communication With Anti-Lock Brake System (ABS) Control Module, No Additional Information
  • KC-2143 Jun 21, 2022 · Service Bulletin/Repair Instructions
    (Back Office) - Cruise Control Inoperative After Updating Software VECU5 Without ESP Package (UESP)
  • KC-2165 Jun 3, 2022 · Service Bulletin/Repair Instructions
    DEF Pump Troubleshooting Guide - US10+OBD13 And Newer Emissions
  • KC-2171 Jun 3, 2022 · Service Bulletin/Repair Instructions
    Temperature Sensor Troubleshooting Guide - US10+OBD13 And Newer
  • KC-405 Jun 21, 2022 · Service Bulletin/Repair Instructions
    Warranty Automated Manual Transmission ( AMT, I-Shift, mDrive ) Control Housing Assembly; Guidelines For Filing A Claim For Chassis Return Visit With Transmission Issues After A Repair Requiring Control Housing Removal And Reinstallation - US07 And Newer
  • KC-732 Jun 6, 2022 · Service Bulletin/Repair Instructions
    Unable To Retrieve "On Request" Messages For PeopleNet Or Omnitracs Modules Installed On The DL5 Data Link; Third Party Electronic Log Device Not Reporting Certain Data
  • KC-2149 May 26, 2022 · Service Bulletin/Repair Instructions
    Particulate Matter (PM) Sensor Troubleshooting Guide - US14+OBD16 And Newer Emissions
  • KC-2107 May 26, 2022 · Service Bulletin/Repair Instructions
    DEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer
  • KC-726 May 31, 2022 · Service Bulletin/Repair Instructions
    Fuel Level Gauge Reading Incorrect In The Instrument Cluster
  • SNV22-003 May 13, 2022 · Service Bulletin/Repair Instructions
    The Diagnostic Process
  • KC-636 May 16, 2022 · Service Bulletin/Repair Instructions
    Volvo Fault Code MID 144 PSID 204 FMI 9
  • KC-639 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo SNV15-008 Vocom Adapter ( 88890300 ) May Lock Up When Updating Firmware
  • KC-640 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Dealer Support Communication - Selecting The Proper SR Area For Creating An eService
  • KC-642 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Bendix ABS6 TO ABS8 Service Information
  • KC-647 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis Ghost Codes Due To Poor Grounding
  • KC-649 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo SNV14-035 When And How To Contact Tech Support ( eService & Phone )
  • KC-650 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Fuel Level Gauge Slow To Respond To Changes In Fuel Level
  • KC-660 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - PTO Pump Speed Calculator
  • KC-674 May 18, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Fuel Level Sending Unit Specification Information
  • Service Manager Feb 3, 2022 · Service Bulletin/Repair Instructions
    Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
  • 356EN01 Feb 9, 2022 · Service Bulletin/Repair Instructions
    VIDA QR Scanner Mobile App
  • V-392-004 Mar 23, 2022 · Service Bulletin/Repair Instructions
    Radio, Replacement (revised from FSB 392-005)
  • KC-784 Mar 23, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Diagnostic Trouble Code ( DTC ) P0420 Illuminating The Malfunction Indicator Lamp (MIL)
  • KC-541 Feb 21, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - FSB 761-002, Shock Absorber, Inspection
  • KC-392 Jan 19, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Driveline (Driveshaft, Propeller Shaft) Ride Height And Angle, Measurement And Calculation; Pinion Angle Measurement - Model Year 1996 And Newer
  • KC-357 Jan 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Equipped With An I-Shift Automated Manual Transmission ( AMT ) - Flywheel Resurfacing And Reuse Guidelines
  • KC-2032 May 18, 2021 · Service Bulletin/Repair Instructions
    Volvo Chassis - Stemco Hubcap Plug Will Not Stay In
  • K41105570 Feb 14, 2020 · Service Bulletin/Repair Instructions
    Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)
  • K44250068 Feb 6, 2020 · Service Bulletin/Repair Instructions
    Volvo Chassis - SNV 14-026 P111C Compressor Discharge Temperature Sensor
  • K21533201 Nov 18, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - Discharge Recirculation Valve (DRV) - FSB 258-029 , Engine Turbocharger Compressor Bypass Valve Deletion Kit , Installation
  • K68033394 Nov 6, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - Volvo Fusion 2 Collision Warning System Information
  • K17408563 Nov 1, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - Rain Sensor Bracket Removal And Installation Procedure when Using An Aftermarket Windshield
  • K15812145 Oct 9, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - SNV 15-016 Documented Process For Engine Oil Consumption - All Emissions, All Model Years
  • K37146742 Jul 2, 2019 · Service Bulletin/Repair Instructions
    US07 / US10 D13 Turbocharger Gasket
  • K62132009 Jun 18, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - SNV16-007 Telematics Gateway ( TGW ) Goes Offline Due To VIN Mismatch When Test Engine ECU Is Installed
  • K86900043 Jun 13, 2019 · Service Bulletin/Repair Instructions
    Exhaust Gas Recirculation (EGR) System - Fault Codes SPN 412 FMI 0,2,5; Diagnostic Trouble Codes (DTC) P040A, P040B, P1121 - Temperature Sensor Inspection
  • K14701433 Feb 26, 2018 · Service Bulletin/Repair Instructions
    Diagnostic Trouble Code ( DTC ) P009E - 73 - Fuel Pressure Relief Control Performance / Stuck Off - GHG17 ( US17 ) Chassis With Common Rail Fuel System, Updated to reflect GHG17 software release
  • K24483157 Feb 22, 2018 · Service Bulletin/Repair Instructions
    Diagnostic Trouble Codes ( DTC ) P208E And P103B Logging With Possible Derate ( SCR Inducement ) - OBD15, US14+OBD16 Emissions And Newer Rewrote test procedure for better clarity.
  • K24400052 Feb 20, 2018 · Service Bulletin/Repair Instructions
    Volvo Chassis - Equipped With An Automated Manual Transmission (AMT, I-Shift ) - Error Code 126 Displayed In Premium Tech Tool (PTT ) While Performing The Calibration Procedure After The Shift Control Housing Has Been Removed And Installed, Rewritten to imp…
  • K97651904 Feb 12, 2018 · Service Bulletin/Repair Instructions
    Volvo Chassis - Diagnostic Trouble Code ( DTC ) P2459 Lighting The Malfunction Indicator Lamp ( MIL ); Possible Frequent Regeneration Requests - OBD15 And US14+OBD16 (Non-Common Rail) Chassis, Changed repair instructions to reflect OBD16 software release
  • K52326370 Feb 6, 2018 · Service Bulletin/Repair Instructions
    Volvo Chassis - Diesel Exhaust Fluid ( DEF ) Contamination In Fuel System, Inspection And Repair - US10 to US14 ( Non-Common Rail Fuel System ) Removed information for common rail chassis - now has its own solution.
Source: NHTSA manufacturer communications files.