Model year

2004 Volvo VHD

Wagon, gasoline, built in Netherlands. Owner complaints on file from Dec 10, 2004 to Sep 20, 2005.

Recall campaigns covering this model year7329k vehicles or units across those campaigns
Owner complaints3Below the median 2004 wagon
Severity index0.02004 wagons average 10.7
First 24 months2Complaints in its first two years
Complaints over time

Complaints about the 2004 Volvo VHD peaked in 2005, with 2 filed

Owner complaints about this model year, by the year they were filed with NHTSA.

00.511.522004220062008201020122014201620182020202220242026
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

33% of complaints about the 2004 Volvo VHD name engine and cooling

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

Engine and cooling
1
Structure
1
Visibility and wipers
1
Wheels
1
Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

7 recall campaigns cover the 2004 Volvo VHD

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2004 Volvo VHD
CampaignFiledSubjectComponentVehiclesRemedy
18V-766Oct 30, 2018Snow plow headlights can be turned on without other exterior lights, and high beam indicator will not work when the snow plow high beams are onLighting4,625Software update
12V-510Oct 18, 2012Seat belt d-ring weld may not be sufficient enough to meet the seat belt pull testSeat belts1,496Part replacement
09V-173May 21, 2009Seal may fail allowing water and contaminants to seep into the windshield wiper motorVisibility and wipers127,764Part replacement
07V-573Dec 14, 2007On certain heavy duty trucks, the circuit protection (i.e. automatic circuit breakers) used to protect the vehicle lighting system may not provide…Electrical system104,845Part replacement
06V-213Jun 14, 2006On certain trucks, the wheel spacer may become distorted from heat which potentially could lead to a loss of clamp that may result in loose wheel nutsWheels873Part replacement
06V-021Jan 26, 2006On certain trucks equipped with d12d engines, the exhaust gas recirculation (egr) cooler inlet pipes or the pipes that connect the egr valves to…Engine and cooling33,102Repair or modification
04V-457Sep 17, 2004On certain trucks equipped with valeo wiper systems, the wiper motor may be susceptive to salt intrusion that could possibly lead to a condition…Visibility and wipers56,154Part replacement
Source: NHTSA ODI recalls file.
Owner complaints

What owners reported about the 2004 Volvo VHD

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

3 complaints on file, page 1 of 1.

  1. Filed Sep 20, 2005Failure Sep 13, 200575,100 milesPlymouth, MALugs/nuts/bolts/studs

    1. A TRI AXLE TRUCK OWNED BY DAHN TIBBETT AND MANUFACTURED BY VOLVO MODEL VHD-84F WAS INVOLVED IN THREE SEPARATE FAILURES OF THE WHEEL STUDS WHICH ARE PART OF THE REAR WHEEL HUB ASSEMBLY. THE REFERENCED TRUCK WAS USED ON PAVED ROADWAY HAULING OF SAND, LOAM AND AGGREGATE MATERIAL. ALL HAULING WAS DONE WITH LEGAL LOADS THAT WERE WEIGHED ON REGISTERED SCALES. 2. THE THREE FAILURES ARE DESCRIBED IN SEQUENCE. A. THE SUBJECT VEHICLE WAS ON THE SIDE OF THE PAVED ROAD AND THE STUDS FAILED. THE OWNER DAHN TIBBETT REPLACED THE WHEEL HUB, TWO RIMS AND WHEEL SEAL. THE STUDS THAT FAILED WERE ON THE LEFT REAR HUB. B. THE SUBJECT VEHICLE WAS TRAVELING ON A HIGHWAY WITH A LOAD AND THE RIGHT REAR TIRES BECAME DETACHED FROM THE TRUCK AT A SPEED OF 55 MPH. THE TWO TIRES WERE RECOVERED AND IT WAS APPARENT THAT THE LUGS WERE STILL TIGHTENED AND THE LUGS HAD SHEARED FROM THE HUB. C. THE SUBJECT VEHICLE WAS TRAVELING ON A SECONDARY PAVED ROAD WITH A LOAD AT A SPEED OF 30 MPH AND SEVEN STUDS SHEARED FROM THE HUB. THE LEFT REAR HUB ASSEMBLY WAS INVOLVED IN THIS EPISODE. PART NUMBER OF HUB IS VOLVO PART # 20478408 RIGHT REAR VOLVO PART # 20478407 LEFT REAR 3. THE FOLLOWING PROCEDURES WERE DONE TO CORRECT THE LUG FAILURE. A. THE OLD LUGS WAS REPLACE ALSO 2 RIMS, OIL SEAL B. THE OLD LUGS WERE REPLACED, REPLACED HUB 2 RIMS 2 TIRES, SHOCK AND OIL SEAL C. THE OLD LUGS WERE REMOVED AND REPLACED. THE DEALER IS O'CONNELL BASED IN MAINE. VOLVO WAS NOT CONTACTED ABOUT INCIDENT #1. VOLVO WAS CONTACTED ABOUT INCIDENT #2 AND A REPRESENTATIVE OF VOLVO COMPENSATED DAHN TIBBETT FOR THE COST OF PARTS ONLY, ADMITTING NO STRUCTURAL FAILURE OCCURED.VOLVE WAS INFORMED OF INCIDENT #3 AND VOLVO HAS SAID THAT THEY HAVE NO LIABILITY IN THIS INCIDENT. *JB

    NHTSA complaint 10137044
  2. Filed Jan 28, 2005Failure May 17, 20043,612 milesSAN Francisco, CAEngine and engine cooling

    ON MAY 9TH, WE PURCHASED A NEW VOLVO V 40 STATION WAGON FROM PUTNAM VOLVO IN BURLINGAME, CALIFORNIA. ON MAY 17 2004 THIS BRAND NEW CAR STALLED DEAD WHILE MOVING FORWARD IN TRAFFIC, A WEEK AFTER IT WAS PURCHASED. WE CALLED THE DEALERSHIP AND THEY BLEW US OFF AND SAID THEY HAD NEVER HEARD OF SUCH A PROBLEM AND THAT IT WAS PROBABLY "BAD GAS." A FEW WEEKS LATER IN JULY 2004 ITT STALLED DEAD AGAIN WHILE MAKING A TURN AT A BUSY INTERSECTION (MILEAGE 3,612). WE COULD HAVE BEEN KILLED! WE TOOK IT IMMEDIATELY INTO THE DEALERSHIP AND SAID IT WAS UNSAFE TO DRIVE. TWO WEEKS WENT BY AND THE PUTNAM VOLVO DEALERSHIP WHERE WE PURCHASED IT SAID THEY COULD NOT FIND A PROBLEM. THE MECHANIC IN SERVICE LET IT SLIP THAT THEY HAD SEEN 4 OTHER VOLVOS WITH THIS PROBLEM. WE THINK THIS IS A VERY SERIOUS, LIFE THREATENING PROBLEM AND WONDER IF SOMEONE HAS TO DIE BEFORE THIS IS MADE PUBLIC AND CORRECTED. WE HAVE LOST FAITH IN THE SAFETY OF THIS CAR WHICH IS THE SOLE REASON WE PURCHASED A VOLVO. VOLVO FINALLY DEMANDED THAT WE PICK UP THE CAR EVEN THOUGH THEY NEVER COULD REPLICATE THE PROBLEM NOR WOULD THEY GUARNATEE THAT IT WAS FIXED. I HAVE TO COMMUTE ON HIGHWAY 5 AND OBVIOUSLY THIS KIND OF PROBLEM WOULD BE DEADLY IF IT STALLED DEAD ON ME IN THIS SITUATION. IN THE PAST WE HAVE BOUGHT HONDAS BECAUSE OF THEIR MECHANICAL RELIABILITY BUT THE NEWS MEDIA HAS LEAD US TO BELIEVE THAT VOLVOS WERE THE SAFEST CAR.*AK

    NHTSA complaint 10108192
  3. Filed Dec 10, 2004Failure Dec 8, 2004Fresno, CAStructure, Exterior

    WINTER WEATHER, RAIN, SNOW ON HIGHWAY. *AK

    NHTSA complaint 10102500
Source: NHTSA ODI complaints file.
Investigations

2 NHTSA investigations on file

  • PE06054 Preliminary evaluation, Lighting
    INOPERABLE TAIL LIGHTS
    Opened Nov 16, 2006, closed Feb 7, 2007
  • PE06013 Preliminary evaluation, Wheels
    DISC WHEEL SPACERS FOR ALUMINUM WHEELS
    Opened Mar 16, 2006, closed Jun 20, 2006 · led to a recall
Source: NHTSA ODI investigations file.
Service bulletins

124 manufacturer communications cover this model year

Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall; the 60 most recent are listed.

  • TSB 373-001 202609 Sep 21, 2026 · Service Bulletin/Repair Instructions
    Overheating has been observed at the alternator power cable and ground cable connection, resulting in melted insulation around the terminal area. The alternator power cable connection should maintain a stable electrical contact without overheating or insu…
  • CBR 2246-5 032026 Mar 3, 2026 · Service Bulletin/Repair Instructions
    CBR - Z Spring Bracket Wear. Volvo Chassis
  • CBR 2488 072025 Jul 28, 2025 · Service Bulletin/Repair Instructions
    CBR - A significant GPS reporting issue is affecting fleet operations, with trucks maintaining back-office communication but failing to transmit GPS location data.
  • TSB V-710-001 202504 Apr 2, 2025 · Service Bulletin/Repair Instructions
    TSB - V-710-001 Engine Crossmember Loose Hardware.
  • CBR-2139 202405 May 2, 2024 · Service Bulletin/Repair Instructions
    CBR - 11 Liter Engines - Fuel In Oil.
  • V728-005A 202308 Aug 14, 2023 · Service Bulletin/Repair Instructions
    TSB: Barksdale Leveling Valve, Leak Test
  • CBR-2120 202308 Aug 29, 2023 · Service Bulletin/Repair Instructions
    CBR: Volvo VHD & VN Models - Vehicle Wil Not Start, PTO Active Message Displayed In Cluster, PTO Light On When PTO Switch Is Turned Off
  • CBR-2112 202307 Jul 24, 2023 · Service Bulletin/Repair Instructions
    CBR: Programming Failure - Chassis With Cummins Engine And An Allison Transmission
  • KC-2265 Apr 20, 2023 · Service Bulletin/Repair Instructions
    CBR: Volvo VHD Models - Allison Reduced Engine Load At A Stop (RELS) Diagnostic Trouble Code P071A Or P07CE - Non-Split/Drop Box PTO. VHD chassis may experience Diagnostic Trouble Code P071A or P07CE along with symptoms of no reduced engine load (RELS) whe…
  • KC-2260 Apr 12, 2023 · Service Bulletin/Repair Instructions
    CBR: Volvo Chassis - Timing Gear Plate Repair. This solution provides supplementary information to be used when installing a Timing Gear Plate with Integrated Seal.
  • KC-2033 Apr 12, 2023 · Service Bulletin/Repair Instructions
    CBR: Volvo On-Highway Vehicles - Bendix ABS Fault SPN 807 FMI 13 Blink code 19-4. The new Central Pressure Control (CPC) system has changed the way that the ABS chuff test is performed.
  • KC-2248 Feb 21, 2023 · Service Bulletin/Repair Instructions
    Flywheel Housing Thread Repair
  • KC-395 Feb 8, 2023 · Service Bulletin/Repair Instructions
    Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)
  • KC-914 Oct 31, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - D12C, D12D, D11F, D13F, D16D, D16F Engines - Copper Injector Sleeves, Replacement Procedure And Information ( Flat Tip Injectors ) - US04 To US07 Emissions
  • CBR-2201 Aug 29, 2022 · Service Bulletin/Repair Instructions
    Engine Control Module (EMS) Software (MSW) Information – August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
  • KC-435 Jun 7, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Equipped with An Automated Manual Transmission (AMT, iShift) - SNV 19-002 - AMT Oil Filter Housing Corrosion
  • KC-2174 Jun 15, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Drag Link Inspection And Replacement Criteria
  • KC-2028 Jun 17, 2022 · Service Bulletin/Repair Instructions
    AMT Control Housing Bench Testing - False Failures
  • KC-2107 Jun 3, 2022 · Service Bulletin/Repair Instructions
    DEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer
  • KC-2112 Jun 21, 2022 · Service Bulletin/Repair Instructions
    Programming Failure - Chassis With Cummins Engine And An Allison Transmission
  • KC-2116 Jun 3, 2022 · Service Bulletin/Repair Instructions
    NOx Sensor Troubleshooting Guide - US10+OBD13 And Newer Emissions
  • KC-2119 Jun 21, 2022 · Service Bulletin/Repair Instructions
    DTC U012100 - Lost Communication With Anti-Lock Brake System (ABS) Control Module, No Additional Information
  • KC-2143 Jun 21, 2022 · Service Bulletin/Repair Instructions
    (Back Office) - Cruise Control Inoperative After Updating Software VECU5 Without ESP Package (UESP)
  • KC-2165 Jun 3, 2022 · Service Bulletin/Repair Instructions
    DEF Pump Troubleshooting Guide - US10+OBD13 And Newer Emissions
  • KC-2171 Jun 3, 2022 · Service Bulletin/Repair Instructions
    Temperature Sensor Troubleshooting Guide - US10+OBD13 And Newer
  • KC-405 Jun 21, 2022 · Service Bulletin/Repair Instructions
    Warranty Automated Manual Transmission ( AMT, I-Shift, mDrive ) Control Housing Assembly; Guidelines For Filing A Claim For Chassis Return Visit With Transmission Issues After A Repair Requiring Control Housing Removal And Reinstallation - US07 And Newer
  • KC-732 Jun 6, 2022 · Service Bulletin/Repair Instructions
    Unable To Retrieve "On Request" Messages For PeopleNet Or Omnitracs Modules Installed On The DL5 Data Link; Third Party Electronic Log Device Not Reporting Certain Data
  • KC-2149 May 26, 2022 · Service Bulletin/Repair Instructions
    Particulate Matter (PM) Sensor Troubleshooting Guide - US14+OBD16 And Newer Emissions
  • KC-2107 May 26, 2022 · Service Bulletin/Repair Instructions
    DEF Level (UQLS) Sensor Troubleshooting Guide - US17+OBD16 Emissions and Newer
  • KC-726 May 31, 2022 · Service Bulletin/Repair Instructions
    Fuel Level Gauge Reading Incorrect In The Instrument Cluster
  • SNV22-003 May 13, 2022 · Service Bulletin/Repair Instructions
    The Diagnostic Process
  • KC-636 May 16, 2022 · Service Bulletin/Repair Instructions
    Volvo Fault Code MID 144 PSID 204 FMI 9
  • KC-639 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo SNV15-008 Vocom Adapter ( 88890300 ) May Lock Up When Updating Firmware
  • KC-640 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Dealer Support Communication - Selecting The Proper SR Area For Creating An eService
  • KC-642 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Bendix ABS6 TO ABS8 Service Information
  • KC-647 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis Ghost Codes Due To Poor Grounding
  • KC-649 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo SNV14-035 When And How To Contact Tech Support ( eService & Phone )
  • KC-650 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Fuel Level Gauge Slow To Respond To Changes In Fuel Level
  • KC-660 May 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - PTO Pump Speed Calculator
  • KC-674 May 18, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Fuel Level Sending Unit Specification Information
  • Service Manager Feb 3, 2022 · Service Bulletin/Repair Instructions
    Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
  • 356EN01 Feb 9, 2022 · Service Bulletin/Repair Instructions
    VIDA QR Scanner Mobile App
  • V-392-004 Mar 23, 2022 · Service Bulletin/Repair Instructions
    Radio, Replacement (revised from FSB 392-005)
  • KC-784 Mar 23, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Diagnostic Trouble Code ( DTC ) P0420 Illuminating The Malfunction Indicator Lamp (MIL)
  • KC-541 Feb 21, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - FSB 761-002, Shock Absorber, Inspection
  • KC-395 Jan 19, 2022 · Service Bulletin/Repair Instructions
    Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)
  • KC-392 Jan 19, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Driveline (Driveshaft, Propeller Shaft) Ride Height And Angle, Measurement And Calculation; Pinion Angle Measurement - Model Year 1996 And Newer
  • KC-357 Jan 17, 2022 · Service Bulletin/Repair Instructions
    Volvo Chassis - Equipped With An I-Shift Automated Manual Transmission ( AMT ) - Flywheel Resurfacing And Reuse Guidelines
  • KC-2032 May 18, 2021 · Service Bulletin/Repair Instructions
    Volvo Chassis - Stemco Hubcap Plug Will Not Stay In
  • K41105570 Feb 14, 2020 · Service Bulletin/Repair Instructions
    Instrument Cluster Programming - Programming Fails Or Errors Display When Replacing An Instrument Cluster With A Newer Part Number (Conversion Kit) - US04 To US10 Chassis (9-Pin Diagnostic Connector)
  • K44250068 Feb 6, 2020 · Service Bulletin/Repair Instructions
    Volvo Chassis - SNV 14-026 P111C Compressor Discharge Temperature Sensor
  • K21533201 Nov 18, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - Discharge Recirculation Valve (DRV) - FSB 258-029 , Engine Turbocharger Compressor Bypass Valve Deletion Kit , Installation
  • K68033394 Nov 6, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - Volvo Fusion 2 Collision Warning System Information
  • K17408563 Nov 1, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - Rain Sensor Bracket Removal And Installation Procedure when Using An Aftermarket Windshield
  • K15812145 Oct 9, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - SNV 15-016 Documented Process For Engine Oil Consumption - All Emissions, All Model Years
  • K37146742 Jul 2, 2019 · Service Bulletin/Repair Instructions
    US07 / US10 D13 Turbocharger Gasket
  • K62132009 Jun 18, 2019 · Service Bulletin/Repair Instructions
    Volvo Chassis - SNV16-007 Telematics Gateway ( TGW ) Goes Offline Due To VIN Mismatch When Test Engine ECU Is Installed
  • K86900043 Jun 13, 2019 · Service Bulletin/Repair Instructions
    Exhaust Gas Recirculation (EGR) System - Fault Codes SPN 412 FMI 0,2,5; Diagnostic Trouble Codes (DTC) P040A, P040B, P1121 - Temperature Sensor Inspection
  • K14701433 Feb 26, 2018 · Service Bulletin/Repair Instructions
    Diagnostic Trouble Code ( DTC ) P009E - 73 - Fuel Pressure Relief Control Performance / Stuck Off - GHG17 ( US17 ) Chassis With Common Rail Fuel System, Updated to reflect GHG17 software release
  • K24483157 Feb 22, 2018 · Service Bulletin/Repair Instructions
    Diagnostic Trouble Codes ( DTC ) P208E And P103B Logging With Possible Derate ( SCR Inducement ) - OBD15, US14+OBD16 Emissions And Newer Rewrote test procedure for better clarity.
Source: NHTSA manufacturer communications files.