Model year

2005 Sprinter 3500

Van, diesel, 4x2, built in Germany. Owner complaints on file from Aug 19, 2005 to Nov 14, 2008.

Recall campaigns covering this model year2799 vehicles or units across those campaigns
Owner complaints141.6 times the median 2005 van
Severity index0.02005 vans average 4.0
First 24 months5Complaints in its first two years
Complaints over time

Complaints about the 2005 Sprinter 3500 peaked in 2006, with 6 filed

Owner complaints about this model year, by the year they were filed with NHTSA.

0246200562007200920112013201520172019202120232026
Source: NHTSA ODI complaints file. The lighter column runs through October.
Components

50% of complaints about the 2005 Sprinter 3500 name engine and cooling

Owner complaints by component. Hover or focus a bar for the crash, fire, injury or death count.

Engine and cooling
7
Fuel system
2
Powertrain
2
Brakes
2
Airbags
1
Structure
1
Speed control
1
Visibility and wipers
1
Source: NHTSA ODI complaints file. A complaint can name more than one component; it is counted under the first.
Recalls

2 recall campaigns cover the 2005 Sprinter 3500

Check a specific vehicle by VIN on NHTSA's site: a campaign may cover only part of a model year's production.

Recall campaigns for the 2005 Sprinter 3500
CampaignFiledSubjectComponentVehiclesRemedy
08V-387Aug 6, 2008These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the…Adaptive equipment465Not stated
08V-134Mar 24, 2008These buses fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installation in motor vehicles."…Adaptive equipment334Not stated
Source: NHTSA ODI recalls file.
Owner complaints

What owners reported about the 2005 Sprinter 3500

The full text of every complaint filed with NHTSA about this model year, newest first. Complaints are filed by owners and are not verified by NHTSA; NHTSA removes personal details before publishing.

14 complaints on file, page 1 of 1.

  1. Filed Nov 14, 2008Failure Nov 7, 20084,623 milesSAN Diego, CAExhaust system

    TURBO RESONATOR FAILURE ON AN INCLINE ON FREEWAY WAS ALMOST REAR ENDED BY ANOTHER VECHICLE. THE DEALER REPLACED THE RESONATOR. *TR

    NHTSA complaint 10248806
  2. Filed Oct 22, 2007Failure Oct 22, 200739,600 milesLoganville, GAWindshield wiper/washer

    WINDSHIELD WIPERS JUST STOPPED WORKING IN THE LOW SPEED MODE. THEY WILL WORK FOR A SHORT PERIOD OF TIME AND THEN JUST STOP. *JB

    NHTSA complaint 10206496
  3. Filed May 21, 2007Failure Apr 28, 2007Griffith, INFuel system, Injectors

    I OWN 3 SPRINTERS. ALL 3 HAD PROBLEMS WITH THE INJECTORS LEAKING. THIS WAS A KNOWN PROBLEM WITH THE DEALERSHIP. CHRYSLER REFUSED TO ADMIT THERE WAS A PROBLEM. *AK

    NHTSA complaint 10191357
  4. Filed May 8, 2007Failure Apr 19, 2007105,000 milesKannoplis, NCUniversal joint

    TL*THE CONTACT OWNS A 2005 DODGE SPRINTER 3500. THE CONTACT STATED THAT THERE IS A NOISE COMING FROM THE DRIVE SHAFT OF THE VEHICLE. THE DEALER STATED THAT THE UNIVERSAL JOINTS NEED TO BE REPLACED. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 105,000.

    NHTSA complaint 10190192
  5. Filed Apr 26, 2007Failure Apr 21, 20075,600 milesMiddletown, CTDiesel

    SUDDEN LOSS OF POWER WHILE DRIVING 50-60 MPH. NO ACCELERATION DESPITE DEPRESSING ACCELERATOR PEDAL TO FLOOR. VEHICLE TOWED 15 MILES TO AUTHORIZED DEALER WHERE TURBO RESONATOR WAS REPLACED. *JB

    NHTSA complaint 10189063
  6. Filed Feb 20, 2007Failure Dec 22, 200612,250 milesNaples, FLDiesel

    THE TRUCK LOST POWER SUDDENLY AND THE SPEED REDUCED FROM 62 TO 35 TOTALLY OUT OF MY CONTROL. THIS OCCURRED ON I95 IN NORTHERN VIRGINIA IN HEAVY TRAFFIC. THE PROBLEM WAS A FAILED TURBO RESONATOR. *NM

    NHTSA complaint 10183054
  7. Filed Dec 12, 2006Failure Aug 25, 20064,500 milesFillmore, CATurbo/supercharger

    "TURBO RESONATOR" FAILED AT HIGHWAY SPEED ON A MAJOR INTERSTATE CAUSING SEVERE LOSS OF POWER AND NEAR COLLISION. *JB VEHICLE IS WINNEBAGO VUW*GTB

    NHTSA complaint 10175891
  8. Filed Dec 11, 2006Failure Dec 10, 2006790 milesSAN Jose, CADiesel

    PURCHASED A NEW '06 GULFSTREAM RV YESTERDAY. (BUILT ON A '05 DODGE/FREIGHTLINER SPRINTER 3500 CHASSIS) HAD 480 (DELIVERY) MILES ON IT. DRIVING HOME FROM SOUTHERN CALIFORNIA, AT ~790 MILES ON ODOMETER, ENGINE SUDDENLY CUT MOMENTARILY, RPMS AND POWER FELL, CHECK ENGINE LIGHT WENT ON, AND I WAS ON HWY 101 FOR ~30 MILES DOING 45 AS THE REST OF TRAFFIC MOVED AT TYPICAL 80 MPH (NO OTHER CHOICES BUT THE HIGHWAY). VERY DANGEROUS. THERE IS NO APPARENT PROBLEM. I WILL HAVE IT SERVICED TOMORROW. I SUSPECT THE WELL KNOWN TURBO RESONATOR CRACK WHICH I HAVE NOW READ ABOUT AND RESEARCHED ON THE INTERNET. *JB

    NHTSA complaint 10175839
  9. Filed Sep 8, 2006Failure Aug 5, 20054,000 milesNorco, CAAutomatic transmission, Hood

    LEAVING THE TOWN OF LAKESIDE, OR MADE LEFT TURN ONTO THE 101 HWY WITH TRAFFIC NOT VISIBLE DUE TO A CURVE BOTH WAYS, ACCELERATED TO GET UP TO FREEWAY SPEED FOR SAFETY. FOUND THE VEHICLE WOULD NOT SHIFT OUT OF THIRD GEAR. DROVE 4-5 MILES BEFORE I COULD TURN OFF THE FREEWAY. I PARKED HEADED DOWNHILL, TURNED OFF THE ENGINE AND OPENED THE HOOD. I THEN WENT INTO THE STORE TO USE PHONE; HAD NO LUCK FINDING SERVICE. I FELT I MIGHT BE ABLE TO GO BACK TO MY DESTINATION IN THIRD GEAR SO GAVE IT A TRY. WHEN I PUT THE HOOD DOWN THE SUPPORT WAS SO WEAK IT BENT AND I HAD TO HAMMER IT OUT OF THE WAY TO CLOSE THE HOOD. I FOUND SOMETHING MIGHT HAVE RESET ITSELF AS IT SHIFTED NORMALLY ONCE I RESTARTED THE ENGINE. THIS HAPPENED TWICE MORE IN THE YEAR 2005. THE FIX EACH TIME WAS TO TURN OFF THE ENGINE AND RESTART. NO RED LIGHT . JUNE 23, 06 BEFORE I TRAVELED OUT OF STATE WENT TO LOCAL DEALERSHIP STARTING FIASCO WITH THREE DEALERSHIPS (SUPPOSEDLY AUTHORIZED AND CERTIFIED TO WORK ON THIS VEHICLE) COULDN'T GET IT FIXED UNTIL MERCEDES BENZ MECHANIC WAS BROUGHT IN AND IT WAS DONE WITHIN THE MORNING OF THAT DAY. TRANSMISSION CONTROL MODULE WAS REPLACED THREE TIMES; THE GEAR SHIFT WAS REPLACED AND THE TRANSMISSION WAS REPLACED UNNECESSARILY AT LESS THAN 8K MILES . THE REPAIR DONE IS UNCLEAR TO ME; BUT, SUPPOSEDLY THE CULPRIT IS THE RESONATOR. IT WAS REMARKED IN EMAIL TO XXXXX@YAHOO.COM BY CHRYSLERDAIMLER REP, IT WAS THE FAULT OF WINNEBAGO INDUSTRIES INSTALLATION OF A SIRIUS RADIO ON THE PRODUCTION LINE; THEY ARE DISCUSSING THIS BETWEEN THEM NOW. WHILE THE TWO ARE ATTEMPTING TO PLACE BLAME ANYWHERE ELSE BUT ON THEMSELVES, PEOPLE ARE IN JEOPARDY OF THEIR LIVES THE LONGER THIS ISSUE IS PUT OFF. PLEASE ASSIGN SOMEONE TO CHECK OUT THE YAHOO GROUPS FORUM: VIEW-NAVION AND VIEW-NAVIONTECH THERE ARE 25 INCIDENCES OF LIMP HOME MODE (LOSING POWER) IN THE DATABASE. *NM

    NHTSA complaint 10167655
  10. Filed Aug 16, 2006Failure Aug 3, 20065,444 milesModesto, CATurbo/supercharger

    VEHICLE SUDDENLY LOST POWER ON FREEWAY, CREATING A DANGEROUS SITUATION. HAD TO BE TOWED TO DEALER. DEALER TRACED PROBLEM TO TURBO RESONATOR FAILURE, A WELL-KNOWN AND DOCUMENTED PROBLEM WITH DODGE SPRINTER VANS. *NM

    NHTSA complaint 10165610
  11. Filed Aug 3, 2006Failure Jul 5, 200612,239 milesDorchester, MADiesel

    TURBO RESONATOR IN 2005 DODGE SPRINTER DEVELOPED A LEAK, PROMPTING "LIMP HOME MODE." "LIMP HOME MODE" REDUCED SPEED SIGNIFICANTLY--35 MPH ON HIGHWAY--WHICH IS UNSAFE. *JB

    NHTSA complaint 10164286
  12. Filed Feb 7, 2006Failure Nov 28, 20051,200 milesSpringfield, VAFuel system, Tank assembly

    DT*: THE CONTACT STATED THERE IS A CRACK IN THE FUEL TANK. THE CRACK IS LOCATED WHERE THE OVERFLOW AND FUEL TANK CONNECT. WHILE FUELING THE VEHICLE, FUEL SPILLAGE OCCURS. FUEL IS ALSO LEAKING WHILE ENTERING CURVES. THE VEHICLE WAS TAKEN TO THE LOCAL DEALERSHIP FOR INSPECTION. THE DEALER DISCOVERED THE CRACK HOWEVER, NO PARTS WERE AVAILABLE FOR REPAIRS.

    NHTSA complaint 10149640
  13. Filed Dec 8, 2005Failure Dec 7, 2005Mobile, ALService brakes, Rotor

    2005 DODGE SPRINTER REAR TIRE BLEW OUT AFTER FRONT TIRE BLEW OUT- DEALER SAID FAULTY VALUE STEMS. DAMAGED REAR RIM AND HAD TO BUY TWO NEW TIRES AND RIM. ALMOST SAME OCCURANCE HAPPEN TO TWO OTHER SPRINTERS IN OUR FLEET. ALSO, WE HAVE TO REPLACE BRAKE PADS EVERY 12,000 MILES. WE HAVE HAD TO REPLACE ROTORS ON THREE SPRINTERS DUE TO ROTORS SEPERATED FROM HUB. ONE 04 SPRINTER LOSES POWER FOR UNKNOWN REASON, AFTER STOP AND RESTART, POWER RETURNS-- DEALER IS CLUELESS. *NM

    NHTSA complaint 10144811
  14. Filed Aug 19, 2005Failure May 15, 2005Arden, NCAir bags, Service brakes, Control unit/module, Accelerator pedal

    DT: CONTACT OWNED A 2005 DODGE SPRINTER 3500. THE CONTACT STATED THAT THE VEHICLE STALLED WHILE DRIVING. THIS MOSTLY OCCURS WHILE THE VEHICLE DECELERATED. HAPPENED SEVERAL TIMES WHILE DRIVING AT 25 MPH, AND IT HAPPENED APPROXIMATELY EIGHT TIMES. ATTEMPTS WERE MADE TO REPAIR VEHICLE, BUT IT WAS FOR DIFFERENT ISSUES. BECAUSE THIS PROBLEM WAS INTERMITTENT THEY THOUGHT THE AUTO SERVICE DEPARTMENT FIXED THE VEHICLE, BUT PROBLEM RECURRED. CONTACT'S WAS CONCERNED THAT THIS VEHICLE TRANSPORTED HIGH SCHOOL CHILDREN AND DID NOT WANT TO SEE IT STALL INTERMITTENTLY. *AK WHILE DRIVING THE VEHICLE WILL SHUT OFF LIGHTS ON THE DASH, ABS LIGHT AND THE TRACK LIGHT ON THE DASH STAYS ON. CLOCKSPRING SENSOR AND ANTI-LOCK BRAKE MODULE REPLACED. STALL OUTS CAUSED BY ACCELERATOR PEDAL POSITION LOCK VOLTAGE TOO HIGH. ACCELERATOR PEDAL REPLACED. *TT

    NHTSA complaint 10130317
Source: NHTSA ODI complaints file.
Investigations

NHTSA has not opened an investigation on this model year

Source: NHTSA ODI investigations file.
Service bulletins

63 manufacturer communications cover this model year

Technical service bulletins and other notices the manufacturer sent to dealers. A bulletin is not a recall; the 60 most recent are listed.

  • 9004275 Jul 22, 2020 · Service Bulletin/Repair Instructions
    KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC"…
  • 9003215 Feb 12, 2015 · Service Bulletin/Repair Instructions
    Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR applicati…
  • 9002887 Feb 11, 2015 · Service Bulletin/Repair Instructions
    Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector…
  • 9004275 Jul 22, 2020 · Service Bulletin/Repair Instructions
    KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC"…
  • 9004009 Mar 31, 2021 · Service Bulletin/Repair Instructions
    Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built…
  • 3100519 Nov 20, 2019 · Service Bulletin/Repair Instructions
    Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
  • 3100319 Nov 20, 2019 · Service Bulletin/Repair Instructions
    Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
  • 3100619 Nov 20, 2019 · Service Bulletin/Repair Instructions
    Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
  • R2118796A Feb 26, 2016 · Service Bulletin/Repair Instructions
    Valve Body. These may cause over drive cycling.
  • T21 Combo Rev4 Mar 12, 2021 · Service Bulletin/Repair Instructions
    Emissions Recall T21 Reprogram Engine Control Unit
  • 23-015-20 Apr 30, 2020 · Service Bulletin/Repair Instructions
    Disinfectant Solution Recommended for COVID-19
  • 08-049-20 Apr 22, 2020 · Service Bulletin/Repair Instructions
    Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
  • LI09.40-N-070781 Jan 21, 2020 · Service Bulletin/Repair Instructions
    Check engine light on and fault codes P3005A9, P3005FF, P30074B in CDI Control Unit
  • 31-005-19 Nov 20, 2019 · Service Bulletin/Repair Instructions
    Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
  • 31-003-19 Nov 20, 2019 · Service Bulletin/Repair Instructions
    Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
  • 31-006-19 Nov 20, 2019 · Service Bulletin/Repair Instructions
    Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
  • LI41 10-N-068968 Apr 25, 2019 · Service Bulletin/Repair Instructions
    Noise on propeller shaft/rear axle from approx. 25mph
  • Sprinter October Oct 20, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Sprinter July 28 Jul 28, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Sprinter July 14 Jul 14, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • LI54 25-N-065909 Jul 6, 2017 · Service Bulletin/Repair Instructions
    447 Metris does not shift out of Park
  • Sprinter Septemb Sep 15, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Sprinter Septemb Sep 8, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Sprinter Septemb Sep 1, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Sprinter June 30 Jun 30, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Sprinter June 23 Jun 23, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Sprinter June 16 Jun 16, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Sprinter June 9- Jun 9, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Sprinter June 2- Jun 2, 2017 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • LI91 40-N-066319 Jun 9, 2017 · Service Bulletin/Repair Instructions
    SRS Lamp Illuminated
  • LI91 40-N-051128 Jun 21, 2017 · Service Bulletin/Repair Instructions
    Seat belt does not roll up correctly
  • LI88 10-N-062698 Jun 9, 2017 · Service Bulletin/Repair Instructions
    Installation position of fender liner twisted at rear
  • LI83 25-N-062699 Jun 5, 2017 · Service Bulletin/Repair Instructions
    Noise from area of blower motor with climate control switched on
  • LI68 74-N-057463 Jun 9, 2017 · Service Bulletin/Repair Instructions
    Sliding door in partition wall cannot be locked in open position
  • LI54 65-N-062609 Jun 5, 2017 · Service Bulletin/Repair Instructions
    Signal tone of Parktronic system (PTS) too quiet
  • LI54 25-N-061756 Jun 9, 2017 · Service Bulletin/Repair Instructions
    ESP indicator lamp active, fault code C007500 in ESP control unit
  • LI46 10-P-065829 Jun 2, 2017 · Service Bulletin/Repair Instructions
    Lane Keeping Assist: Fault message in instrument cluster, function not available.
  • LI33 00-N-066643 Jun 30, 2017 · Service Bulletin/Repair Instructions
    Ball joint check on front axle
  • LI32 20-N-066562 Jun 19, 2017 · Service Bulletin/Repair Instructions
    Creaking noises at front spring at low outside temperatures
  • LI27 60-N-048766 Jun 12, 2017 · Service Bulletin/Repair Instructions
    ESM (electronic selector lever module) fault 0002 "Undervoltage"
  • LI18 00-N-054809 Jun 1, 2017 · Service Bulletin/Repair Instructions
    Engine oil level above max, oil indicator light on
  • LI14 20-N-051286 Jun 21, 2017 · Service Bulletin/Repair Instructions
    Exhaust gas recirculation (EGR) valve leaking or not closing properly
  • LI4700N069277 Jan 30, 2019 · Service Bulletin/Repair Instructions
    Engine running complaints - Fault code P062700 current and/or stored in FSCU (N118)
  • LI0716N069263 Jan 8, 2019 · Service Bulletin/Repair Instructions
    Fuel Injector Electrical Fault With Fault Codes
  • Weekly Parts Upd Dec 14, 2018 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • GI49 00-N-067800 Jul 23, 2018 · Service Bulletin/Repair Instructions
    Automatic transmission housing cracked - Consequential damage due to cracked diesel particulate filter bracket
  • Parts Update - J Jul 20, 2018 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • Parts Update - J Jul 6, 2018 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • LI41-10-N-068968 Oct 27, 2018 · Service Bulletin/Repair Instructions
    Noise on propeller shaft/rear axle as from 35mph
  • LI54.00-N-068243 Jun 14, 2018 · Service Bulletin/Repair Instructions
    Transport mode active/transport mode cannot be deactivated
  • Weekly Parts Upd May 11, 2018 · Service Bulletin/Repair Instructions
    Status of Parts Ordering - Sprinter
  • LI49.10-N-060969 May 12, 2016 · Service Bulletin/Repair Instructions
    OM651 Exhaust Bracket Cracking
  • 9002519 Mar 20, 2013 · Service Bulletin/Repair Instructions
    82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco…
  • 16TS7 Mar 28, 2016 · Service Bulletin/Repair Instructions
    16TS7 Reman Diesel Particulate Filter Serial Number
  • 14TL9 Oct 23, 2014 · Service Bulletin/Repair Instructions
    14TL9 Special Tool Warranty Program.
  • 14TL8 Oct 31, 2014 · Service Bulletin/Repair Instructions
    14TL8 TorcUP? Non-Impacting Torque Tool.
  • 14TL7 Oct 15, 2014 · Service Bulletin/Repair Instructions
    14TL7 DD Platform Flywheel Housing Runout Tool W470589032100
  • 14CSA23 Oct 27, 2017 · Service Bulletin/Repair Instructions
    14CSA23 CSC Announces ?Tech Tips? ? DDCSN
  • 14CSA22 Oct 24, 2014 · Service Bulletin/Repair Instructions
    14CSA22 DTNA Chassis Wiring Diagrams
  • 14CSA21 Oct 14, 2014 · Service Bulletin/Repair Instructions
    14CSA21 Holiday Schedule for the Detroit Customer Support Center ?
Source: NHTSA manufacturer communications files.